UPCP012ALS1

UPC Series www.amph en ol - i n du s tr i al . com ABOUT US Amphenol Industrial Operations Amphenol Industrial Operation (AIO), a division of the Amphenol Corporation, is a prominent manufacturer of cylindrical connectors known around the world. Amphenol Industrial’s product lines consist of rectangular, standard miniature, fiber optic, EMI/ EMP filter, and a variety of special application connectors. Manufacturing connectors since 1932, we take pride that Amphenol Industrial Operations is the undisputed leader in interconnect systems for harsh environment applications. Innovations like our RADSOK ® contact technology can provide roughly 50% more current through the same size pin. Connectors utilizing the RADSOK ® technology will outperform similar products in the market hands down. The Sidney, NY facility, nestled at the foothills of the Catskill Mountains, is over 307,000 square feet. This complex houses over 10000+ employees incorporating state-of-theart manufacturing technologies. The facility is bot ISO9001 certified and qualified to MIL-STD-790 requirements. Sidney Factory Amphenol is one of the largest manufacturers of interconnect products in the world The company designs, manufactures and markets electrical, electronic and fiber optic connectors, coaxial and flatribbon cable, and interconnect systems. Amphenol has long been the accepted leader in providing quality connectors and interconnect systems to the Industrial, Military and Telecommunication markets. Amphenol Technology (Zhuhai) Co., Ltd. Established in 2007, Amphenol Technology (Zhuhai) Co., Ltd. is a manufacturing facility for Amphenol Industrial Operations, which serves a number of industrial markets, included but not limited to Factory Automation, Transportation, Heavy Equipment, Alternative Energy, Energy Storage, Server/Data Comm and Power Distribution. Zhuhai Factory 1 Amphenol Technology (Zhuhai) Co., Ltd. covers an area of 28,470m² and is equipped with CNC, plating, injection molding and assembly workshops. This plant specializes in the design and manufacturing of industrial connectors featuring high power, high density, medium to high voltage electrical properties, and harsh environment applications. With industry leading engineering, design, and manufacturing expertise, Amphenol Technology (Zhuhai) Co., Ltd. has earned more than 30 utility patents on its innovative interconnects. Many of the products produced have been certified by independent standards including UL, IEC/TUV, ATEX, IECEx and MA. The facility is also certified to ISO 9001, ISO 14001 and IATF 16949. Zhuhai Factory 2 UPC Connector UPC (Ultimate Power Connector) is a plastic power connector series designed to be used in the hybrid electric vehicle and heavy equipment markets. The 2-pole and 3-pole connectors incorporate patented RADSOK® technology which provides higher amperage, lower T-rise and voltage drop, and less resistance. RADSOK’s twisted grid configuration allows for up to 50% more current to pass through the same size pin, while providing increased reliability and cycle durability, as well as lower mating forces. The compact plastic shell structure is light weight with a small footprint. There is a 9.1mm and 14.0mm version which can carry currents up to 200A to 450A, field installable and repairable. These attributes make the UPC robust and the interconnect of choice for the EV and Hybrid markets. Markets and Applications • Hybrid/ Electric Vehicle • Heavy Equipment • Battery Pack • PDU • MCU UPC 9.1mm • • • • • • • • • • • Plastic shell, light weight Compact design for space considerations with EVs Wide amperage range up to 200A (25/35/50mm²) Low mating/un-mating force Durability: 100min. cycles Touch-proof: IP 2XB (IEC 60529) Flammability: UL 94V-0 HVIL (High Voltage Interlock Loop) EMI Shielding IP67 & IP69k when mated RoHS Compliant Technical Data Current Rating 200A (50mm2) 150A (35mm2) 120A (25mm2) Test Voltage (sea level) 3000 VAC RMS Ingress Protection IP67 & IP69k (Mated) Touch-Proof YES Contact Size 9.1mm Operating Temperature -40 °C to 125 °C EMI 360° HVIL Integrated Operating Voltage 1000V DC / 750V AC Durability 100 (Min) Mating Cycles Flammability UL94 V-0 Recommended Torque 1. Receptacle assembly to panel M5:6±10% 2. Busbar M5:6±10% M6:8±10% 2-Pole Receptacle 2-Pole Receptacle Dimensions Size 9.1mm A B C D E F G 76.6 64 52 66 54 40.5 6.5 2-Pole Plug 2-Pole Plug Dimensions Size 9.1mm A B C D E F G Cable O.D. Range 85.1 66 23 51.9 47.8 99.4 34.5 50mm²: Ø15~17.5 35mm²: Ø14~15 25mm²: Ø13.2~13.8 90° Angular 2-Pole Plug 90° Angular 2-Pole Plug Dimensions Size 9.1mm A B C D E F G Cable O.D. Range 84 66 23 106 63 54 34.5 50mm²: Ø15~ 17.5 35mm²: Ø14~ 15 25mm²: Ø13.2~ 13.8 2-Pole Receptacle Termination 24.75 Busbar Type 1 Busbar Type 2 Size 9.1mm PA 52 PB 23 PC 9.5 PD 54 PE 27 PF 14.7 PG 4.5 PH 23 Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. 3-Pole Receptacle 3-Pole Receptacle Dimensions Size 9.1mm A B C D E F G H 99.6 87 75 76 54 64 40.5 6.5 3-Pole Plug 3-Pole Plug Dimensions Size 9.1mm A B C D E F G Cable O.D. Range 108.1 89 23 51.9 47.8 99.4 34.5 50mm²: Ø15~17.5 35mm²: Ø14~15 25mm²: Ø13.2~13.8 90° Angular 3-Pole Plug 90° Angular 3-Pole Plug Dimensions Size 9.1mm 3-Pole Receptacle Termination Busbar Type 1 A B C D E F G Cable O.D. Range 107 89 23 106 63 54 34.5 50mm²: Ø15~17.5 35mm²: Ø14~15 25mm²: Ø13.2~13.8 Size 9.1mm PA 75 PB 23 PC 9.5 PD 11.5 PE 64 PF 54 PG 27 PH 14.7 PJ 4.5 PL 37.5 PK 23 Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. UPC 14mm • • • • • • • • • • • High current, 450A Max rated current EMI Shielding HVIL (High Voltage Interlock Loop) Secondary Lock design R4 RADSOK® Technology IP67 (when mated) Quick lock and push to release design Keyway design to prevent incorrect mating Compact Robust Design UL94 V-0 (self extinguishing) Wide operating temperature range (-40°C to 125°C) Technical Data Current Rating 450A (150 mm²) 400A (120 mm²) 350A (95mm²) Test Voltage (sea level) 3000 VAC RMS Ingress Protection IP67 (Mated) Touch-Proof YES Contact Size 14.0mm RADSOK® Operating Temperature -40°C to 125°C EMI 360° HVIL Integrated Recommended Torque 1. Receptacle assembly to panel M5: 6±10% 2. Busbar M5:6±10% M6:8±10% M8:15±10% Operating Voltage 1000V DC / 750V AC Durability 100 (Min) Mating Cycles Flammability UL 94 V-0 4 3 2 1 GENERAL TOLERANCE REVISIONS DIM.RANGE 0.5 - 3 >3-6 >6-30 >30-120 >120-400 TOLERANCE D ZONE 2-Pole Receptacle ±0.1 ±0.1 ±0.2 ±0.3 REV. ±0.5 B DESCRIPTION DATE UPDATE THE DESIGN 2017-09-19 D A B C 2-Pole Receptacle Dimensions Size G A B C D E F G H 101.6 90 74 87.9 74 53 42.7 35 H 6X 5.80 14.0mm C C D F E B B 4 3 ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 1 Receptacle Dimensions 90° Angular 2-Pole Plug CUSTOMER DRAWING GENERAL TOLERANCE Size A 14.0 mm 101.6 GE 0.5 - 3 >3-6 >6-30 >30-120 >120-400 CE 2 B 90 C 74 D 87.9 E 74 REVISIONS F 53 A G 42.7 HREV. 35 ZONE DESCRIPTION DATE UNLESS OTHERWISE SPECIFIED APPROVALS LINEAR DIMENSIONS ARE IN: MILLIMETERS TOLERANCES: ANGLES= ±2° DEFAULT LINEAR TOLERANCES SEE TABLE A PREPARED BY: LEAD/PRODUCT ENGINEER: ENGINEERING MANAGER: PRODUCT GROUP: DIM. & TOL. PER ASME Y14.5M-1994; DRM PER MIL-DTL-31000; OTHER AMPHENOL STANDARDS: 9-9318 THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP. LEGENDS: EVANS JIANG ROB WENG ROB WENG C&I Amphenol Technology(Zhuhai)Co.,Ltd No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, PRC SEP-19-17 MATERIAL SPEC PROCESS SPEC N/A N/A THIRD ANGLE PROJECTION CAGE CODE DOCUMENT NUMBER REV C 77820 C10-747507-( )2P B SCALE: 3:2 4 3 14.0mm SIZE N/A REF: 2 B C D E F G Cable O.D. Range 34.5 95mm²: Ø22.0~23.2 12.0mm²: Ø23.9~25.3 15mm²: Ø26.3~27.9 A U RECEPTACLE CONNECTOR UPC 2 PORTS(14mm) AIPG DIVISION: =FLAG NOTE CALL OUT REFERENCE A AMPHENOL INDUSTRIAL OPERATIONS DATE 90° Angular 2-Pole Plug Dimensions D Size D B 85.1 66 23 51.9 47.8 99.4 SHEET 1 OF 2 1 C C +- 4 3 2 GENERAL TOLERANCE REVIS CABLE O.D RANGE DIM.RANGE 0.5 - 3 >3-6 >6-30 >30-120 >120-400 E 4 3 TOLERANCE 2 D Plug Dimensions 2-Pole Receptacle Termination Size A D 14.0 mm M8X1.25-6H 108.3 B C 36 D 137.1 91.4 E LINEAR DIMENSIONS ARE IN: MILLIMETERS TOLERANCES: ANGLES= ±2° DEFAULT LINEAR TOLERANCES SEE TABLE 28.5 41.8 DIM. & TOL. PER ASME Y14.5M-1994; DRM PER MIL-DTL-31000; OTHER AMPHENOL STANDARDS: 9-9318 28.9 NT CONTAINS PROPRIETARY INFORMATION AND ATION MAY NOT BE DISCLOSED TO OTHERS FOR OR USED FOR MANUFACTURING PURPOSES TEN PERMISSION FROM THE AMPHENOL CORP. LEGENDS: =FLAG NOTE CALL OUT REFERENCE 1 43 23.2 120mm²： 23.9~ 25.3 150mm²： 33.5 26.3~ 27.9 LEAD/PRODUCT ENGINEER: ENGINEERING MANAGER: PRODUCT GROUP: DATE GRACE YANG EVANS JIANG ROB WENG C&I MATERIAL SPEC C N/A 3 109 MIN PA PB±0.10 0.1 X AMPHENOL INDUSTRIAL OPERATIONS Amphenol Technology(Zhuhai)Co.,Ltd No.63, Xinghan Road, C Sanzao Town, Jinwan, Zhuhai, PRC JAN-26-18 PLUG CONNECTOR UPC 2 PORTS(14mm) PF±0.1 A U Y PROCESS SPEC N/A X PC±0.10 AIPG DIVISION: THIRD ANGLE PROJECTION DESCR B 22.0~ PREPARED BY: CUSTOMER DRAWING ±0.5 REV. Cut-Out Panel Dimensions 95mm²： APPROVALS ±0.3 D SIZE CAGE CODE C 77820 SCALE: 1:1 4 ±0.2 Cable O.D Range UNLESS OTHERWISE SPECIFIED C ±0.1 ±0.1 ZONE DOCUMENT NUMBER REV 88) MIN C10-747506-( )2S( A N/A REF: 2 PD 1 PG±0.1 OUTLINE B B PE PJ SHEET 1 OF 1 M5X0.8-6H THREAD LENGTH 8mm MIN Busbar Type 1 A 2x Size A B NOTES: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR ANY PURPOSE OR USED FOR MANUFACTURING PURPOSES WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP. SIZE CAGE CODE SCALE: 2:1 4 DOCUMENT NUMBER REV C 3 2 PA Size SHEET 2 OF 2 REF: 1 14.0 mm 74 14.0mm PH±0.1 THRU PB PL PB PC 8 36 0.1 X -+ Z Y Z Cut-Out Panel Dimensions PD Cut out PE Panel PFDimensions PG PH PD PE 53 8 Y PK±0.1 0.1 X PC 36 74 PL 53 PF 74 74 17.5 PG PH 17.5 9 PJ 9 30.2 PJ PK 30.2 17 3.5 PK PL 17 A: 3.5 Code 9 Code B: 3 PL Code A Code B: Code C Code D: Code C: -3 Code D: -9 UNLESS OTHERWISE SPECIFIED LINEAR DIMENSIONS ARE IN: MILLIMETERS TOLERANCES: ANGLES= ±2° DEFAULT LINEAR TOLERANCES SEE TABLE A DIM. & TOL. PER ASME Y14.5M-1994; DRM PER MIL-DTL-31000; OTHER AMPHENOL STANDARDS: 9-9318 APPROVALS PREPARED BY: LEAD/PRODUCT ENGINEER: ENGINEERING MANAGER: PRODUCT GROUP: DATE EVANS JIANG ROB WENG ROB WENG C&I AMPHENOL INDU Amphenol Techn No.63, Xinghan Road, San SEP-19-17 RECEPTACLE Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data UPC 2 PORTS THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION AND SUCH INFORMATION MAY NOT BE DISCLOSED TO OTHERS FOR PURPOSE OR USED FOR MANUFACTURING PURPOSES given herein are believed to be accurate and reliable but are ANY presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suggestions WITHOUT WRITTEN PERMISSION FROM THE AMPHENOL CORP. C 77820 C concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. SCALE: 3:2 REF: The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. LEGENDS: =FLAG NOTE CALL OUT REFERENCE AIPG DIVISION: MATERIAL SPEC PROCESS SPEC N/A N/A THIRD ANGLE PROJECTION 4 3 2 SIZE CAGE CODE How to Order Plug 1. 2. 3. 4. 5. 6. 7. 8. UPC P 02 2 A L S 1 Product Series Connector Type RADSOK® Contact Size Number of Poles Coding Selection HVIL Selection EMI Selection Contact Type A L P IP 90° Plug Straight Plug 01 02 9.1mm 14.0mm 2 3 2-Pole 3-Pole B Code A Code B N HVIL No HVIL S N W/ Shielding Shell W/O Shielding Shell (Option only 1 35mm² (9.1mm Only) 2 50mm² (9.1mm Only) available on Plug side) UPC C Code C 5 25mm² (9.1mm Only) D Code D 3 95mm² (14.0mm Only) 4 120mm² (14.0mm Only) 6 150mm² (14.0mm Only) Note: 1. At this time the UPC 14.0mm is only available in 90° Plug, 2-Pole 2. Receptacle must have EMI shielding option in order to be touch-proof Receptacle 1. 2. 3. 4. 5. 6. 7. 8. UPC R 01 3 B N S 2 Product Series Connector Type RADSOK® Contact Size Number of Poles Coding Selection HVIL Selection EMI Selection Contact Type R UPC Box Mount Receptacle 01 9.1mm 2 2-Pole A Code A L HVIL 02 14.0mm 3 3-Pole B Code B N No HVIL C Code C D Code D S W/ Shielding Shell 1 Busbar Type 1 2 Busbar Type 2 North America Amphenol Industrial Operations 191 Delaware Avenue Sidney, NY 13838-1395 USA Tel: +1-888-364-9011 Fax: +1-520-397-7169 www.amphenol-industrial.com Email: tech@amphenol-aio.com Asia Amphenol Technology(Zhuhai) Co., Ltd. No.63, Xinghan Road, Sanzao Town, Jinwan, Zhuhai, 519040 China Tel: +86-756-398 9725 Fax: +86-756-398 9768 www.amphenol-industrial.com Email: tech@amphenol-aio.com IB-8-2 Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.