1618002-2

KILOVAC High Voltage DC Contactors KILOVAC CAP202 Series Aerospace Commercial Contactor with 2 Form X (DPST-NO), Contacts Rated up to 300 Amps, 12-600 Vdc Hot Switching Performance @ ± 400 Vdc (3) — 100A make/break — 10,000 cycles 250A make/break — 2,500 cycles 700A break only — 10 cycles Hot Switching Performance @ ± 270 Vdc (4) — 100A make/break — 40,000 cycles 250A make/break — 7,500 cycles 2000A break only @ ±370Vdc (5) — 2 cycles Maximum Make Current — 700A Dielectric Withstand Voltage over Life — Terminal to Terminal/Terminals to Coil — 1mA max @ 2,200Vrms Insulation Resistance over Life — Terminal to Terminal/Terminals to Coil — 50mΩ min @ 500Vdc Mechanical Life — 100,000 cycles Product Facts n Hermetically sealed n Up to 4X SPDT auxiliary switch outputs: 30 Vdc/2A max switching or 6V/5mA min. signal n Integrated coil economizer with coil suppression n EMC compliant - no radiated coil emission n Bidirectional switching main contacts not polarity sensitive n Mount in any orientation not position sensitive Environmental Data Description Physical or Other Properties 2-pole single throw hermetically sealed DC contactor; 12-900 Vdc/350A per pole Weight: 0.79 Kg Not position sensitive Bi-directional switching High Voltage DC Converter Systems (ref schematic below) Test Equipment Power Distribution Physical Data DPST-NO CAP202 Contactor 270Vdc Components 540Vdc Components 270Vdc Return 270Vdc Supply + 270Vdc Components Electrical Compact epoxy-sealed resin enclosure occupies only about 4 in3 (65.5 cm3) Contact arrangement: DPST-No (2 form X) For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. Number of SPDT Auxiliary Contacts per Contactor Type: CAP202AS — None CAP202MS — Two CAP202FS — Four Performance Data Power Motion Control + Safe for harsh/corrosive environments No contacts oxidation over periods on non-use Applications 270Vdc Supply Hermetically sealed Voltage rating: 12-900 Vdc (main contacts); 30 Vdc (auxiliary) Contact Arrangement — Power Contacts — DPST-NO (2 Form X) Auxiliary Switches — SPDT (form C) Dimensions — See drawings on next page Weight — 0.79 Kg (1.74 lb.) Electrical Data Shock, 11ms 1/2 sine (operating) — 20G peak Sine Vibration, 10G peak — 55-2,000 Hz. Random Vibration, 14 Grms — 15 100 300 900 2000 Hz .01 .01 .2 .2 .01 G2/Hz Operating Temperature Range — -55°C to +85°C Notes: 1 Using 4/0 conductor. Current rating is affected by attached conductor size and design. Keep terminals below 150˚C max. continuous, 175˚C for 2 hours max. and 200˚C for 1 minute max. For mounting large conductors, request terminal adapter PN 3-1618396-7. 2 Operational contact resistance is measured by millivolt drop across contacts a > 100A current. Initial contact resistance may be higher than 0.3mΩ, but will drop below within 30 mins. max. 3 Voltage applied to each contact set separately. 4 Voltage applied across both contact sets in series. 5 May not pass 2,200 Vrms dielectric testing after second interrupt cycle. Voltage Rating — Main Contacts — 12-900Vdc Auxiliary Catacts — 30VdC Current Rating — Main Contacts1 — 350A/pole Auxiliary Catacts — 3A Contact Resistance — Main Contacts — (2) 100 mΩ max @ 1 amp 0.3 mΩ max. @ 200A after 3 mins. Auxiliary Catacts — 200 mΩ max Mechanical life: 100,000 cycles 7–14 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com KILOVAC High Voltage DC Contactors KILOVAC CAP202 Series 12-900Vdc Contactors Outline Dimensions* Coil Data (-40 to +85˚C temp range unless otherwise noted) Voltage/Nominal Max. 28-32VDC Pickup Voltage Max. 16VDC Inrush Current @ 28 Vdc nominal/@32V maximum 3.4/6.0A Inrush Time (nominal/maximum) 75/150mS Hold Current @28V nominal / @32V maximum 0.27/0.48A Drop Out Voltage 3 to 8Vdc Internal Coil Suppression (max.) 60Vdc Main Contacts: Operate Time, nominal/maximum 13/20mS Main Contacts: Operate Bounce, nominal/maximum 3/10mS Main Contacts: Release Time, nominal/maximum 25mS Main Contacts: Release Time, maximum including Maximum arc time 7/12mS Ordering Information Typical Part Number 䊳 CAP202 M S B F D Series: CAP202 = 2 form X, DPST-N0-DM Contactor Auxiliary Contact Outputs (SPDT form C): A = None M = Two F = Four Coil Voltage: S = 28V (with built-in electronically switched dual coil economizer) 7 Coil and Aux. Connector: N = None F = D Plug on flying leads (may affect wire length) Mounting & Power Terminals: D = 2X M5 Bottom Mount with 4X, M6 x 1 Female thread terminals Specifications are subject to change without notice. KILOVAC High Voltage DC Contactors Coil and Aux. Wire Length: A = 15.3 inches B = 6 inches X = Customer Special For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 7–15 Catalog 5-1773450-5 Revised 3-13 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in millimeters unless otherwise specified. USA: +1 800 522 6752 Asia Pacific: +86 0 400 820 6015 UK: +44 800 267 666 For additional support numbers please visit www.te.com