7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
2150281 -7
C
FINE CRIMP HEIGHT ADJUST
A
SET UP GAUGE
2119599-2
CRIMP TOOLING KIT
-
2063961-1
2119951-1
SMART APPLICATOR
1901697-1
2161326-1
MECHANICAL FEED
-
2119949-1
PNEUMATIC FEED
2063961-1
2119950-1
-
5-18022-5
8- 2150281 -5
8- 2150281 -4
-
-
-
8- 2150281 -4
-
-
-
8- 2150281 -5
2119792-1
-
-
-
-
-
-
-
-
5-18022-5
-
-
-
2119641-1
-
2119653-1
-
2119653-1
2119641-1
-
-
-
-
TONGUE, RING, OPEN BARREL
WIRE STRIP LENGTH
n
.178-.193 IN [4.52-4.90 mm]
114-2084
-
2168400-7
2168400-7
-
(QUANTITY 2)
-
(QUANTITY 2)
-
-
-
2063440-1
-
-
-
-
-
6
-
-
-
-
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
.120-.170 IN [3.05-4.32 mm]
-
-
-
6
-
TERMINALS APPLIED
TE TERMINAL
155406-3
WIRE
SIZE
14 AWG
16 AWG
18 AWG
1
2
B
TE TERMINAL
C1__DWG_PN_1_0
155406-5
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
155406-6
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.11+/-0.05 [.083+/-.002]
1.88+/-0.05 [.074+/-.002]
1.75+/-0.05 [.069+/-.002]
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TE TERMINAL
C1__DWG_PN_3_0
W1__FA_SETTING_1
8.5
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
9
6.2
W1__DWG_CRIMP_HT_1
W1__FA_SETTING_2
10.2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150281
2150281
2150281
2150281
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 62.
1
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
1
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
A
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
ECR-15-006663
DWN
APVD
MR
28APR2015
TE
2063440-1
F
F
TE TERMINAL
LOC
1
C
TYPE
APPL INSTRUCTIONS
408-10390
TERMINAL
APPLICATION
SPECIFICATION
NONE
-
2119949-1
SERVO LATCH PLATE
SERVO
LATCH PLATE 12
1901697-1
2161326-1
MECHANICAL FEED
4
2119792-1
2119951-1
SMART APPLICATOR
PNEUMATIC
4
2119950-1
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
4.57 mm [.180]
TERMINAL NAME:
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
C
2.79 mm [.110]
TERMINAL DATA:
C
C
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2150281 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
7- 2150281 -7
WIRE
INSUL
DESCRIPTION
C
2150281 -5
CRIMP
4
20
REVISION
2150281 -2
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
2150281 -1
D
6
1
-
1
1
-
1
1
1
-77 -7 -6 -5 -2 -1
1
1
2119957-2
8-21084-0
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PART NO
DESCRIPTION
260
252
1
ITEM
NO
- - - - 1 - - - - 1 - - - - 1 - 1 - 1 1 1
- 1 - 1 1 1
- - 1 - - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - 2 2 - - - - - - 1
- - - - 1 - - 1 1 - - - REF REF - - - - - 2 - 1 1 1 1 1
- REF REF REF REF REF
- - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - - 1 1
- 2 2 2 2 2
- 1 - 1 1 1
- 3 - 3 3 3
- 1 1 1 1 1
- - - - - 1
- - - - - 1
- 4 4 4 4 4
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- - - - 1 - - - - 1 2
- - - - - 1
- - - - - 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 8 8 8 8 8
- 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 4 4 4 4 4
- 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
- - - - - 1 1 1 1 1 1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
3
1
1
1
4
2
2
2
2
1
3
1
1
1
1
1
1
1
1
1
1
8
1
1
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
-77 -7 -6 -5 -2 -1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
1901697-1
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119791-9
2119956-2
2-18032-2
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
2119792-1
18023-9
2119652-1
2119653-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-18028-2
2168083-9
2168083-8
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
1901696-5
1901695-5
1-2079383-1
240641-2
240644-9
6-690482-3
1803001-9
1-690474-7
240641-1
238009-1
2119582-3
1-456408-9
1
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
02AUG2012
CHK
02AUG2012
APVD
02AUG2012
K.HUANG
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
250
249
248
247
246
245
244
243
242
240
239
238
213
183
172
166
164
163
137
135
133
82
73
71
70
69
67
66
63
62
60
59
58
57
56
55
54
53
51
49
48
47
46
44
41
40
39
38
37
35
33
31
31
29
27
25
24
22
20
19
18
17
16
11
10
9
8
7
5
4
3
2
1
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150281
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
37
40
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
D
FEED TYPE
62
6
MECHANICAL
38
39
247
260
7
246
252
245
35
7
44
243
6
2
244
2
2
1
2
56
A
7
2
166
58
8
63
PNEUMATIC
82
1
239
59
16
5
242
D
1
69
73
C
3
C
238
1
250
249
70
4
41
2
A
54
137
55
163
172
10
6
2
A
164
20
51
57
33
19
67
B
SERVO
LATCH PLATE
18
213
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
33
27
8
1
46
60
31
9
1
11
1
17
53
33
25
22
24
248
48
4
133
135
183
240
REF
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
SERVO FEEDER
NOT INCLUDED
A
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
11
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
02AUG2012
CHK
02AUG2012
APVD
02AUG2012
K.HUANG
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150281
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
WIRE
INSUL
FINE CRIMP HEIGHT ADJUST
C
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
2- 2150281 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
2
SET UP GAUGE
2119599-2
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
TE TERMINAL
TONGUE, RING, OPEN BARREL
WIRE STRIP LENGTH
n
.178-.193 IN [4.52-4.90 mm]
114-2084
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
2119792-1
1901697-1
-
2063961-1
1901697-1
-
2063961-1
2119792-1
-
-
-
8- 2150281 -5
8- 2150281 -4
5-18022-5
8- 2150281 -5
8- 2150281 -4
5-18022-5
-
-
-
2119641-2
-
2119653-2
-
-
2119653-2
2119641-2
-
-
-
-
2168400-7
2168400-7
-
-
-
(QUANTITY 2)
-
(QUANTITY 2)
-
2063440-1
-
-
6
-
-
INSULATION DIAMETER RANGE
.120-.170 IN [3.05-4.32 mm]
-
-
-
TERMINALS APPLIED
TE TERMINAL
155406-3
TE TERMINAL
C1__DWG_PN_1_0
155406-5
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
155406-6
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
6
WIRE
SIZE
14 AWG
16 AWG
18 AWG
B
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.11+/-0.05 [.083+/-.002]
1.88+/-0.05 [.074+/-.002]
1.75+/-0.05 [.069+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.2
8.5
10.2
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150281 -4
2150281 -4
2150281 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
A
10
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
1
& 62.
1
& 153.
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
- 1 1 1 1
- - - 1 - - - 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 - - - - - 1
- - - 1 - - 1 - - 4 4 4 4
- - REF - - - - 2 - 1 1 1 1
- REF REF REF REF
- - - 1 - 1 1 1 1
- - - 1 - 1 1 1 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 - - REF - - - 1 - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 - 1 1
- 2 2 2 2
- 1 1 1 1
- 3 3 3 3
- - - - 1
- - - - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- - - 1 - - - 1 2
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- - - - 1 1 1 1 1
P
LTR
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
2079383-9
1901697-1
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119791-9
2119956-2
2-18032-2
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
2119792-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-2
1-18028-2
2168083-9
2168083-8
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
1901696-5
1901695-5
240641-2
240644-9
6-690482-3
1803001-9
1-690474-7
240641-1
238009-1
2119582-3
1-456408-9
1
1
1
1
1
1
1
2
1
1
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
3
1
1
4
2
2
2
2
1
3
1
1
1
1
1
8
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
66
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
TE CRIMP SPECIFICATION
-
A
REVISIONS
DIST
PART NUMBERS REQUIRED
F
F
APPL INSTRUCTIONS
408-10390
LOC
1
-
TYPE
4.57 mm [.180]
TERMINAL
APPLICATION
SPECIFICATION
PNEUMATIC FEED
PNEUMATIC
C
A
CONVERT TO
MECHANICAL
2- 2150281 -5
2.79 mm [.110]
TERMINAL NAME:
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
SERVO
LATCH PLATE
SIZE
TERMINAL DATA:
C
DESCRIPTION
C
7- 2150281 -7
CRIMP
4
20
REVISION
2- 2150281 -2
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
2- 2150281 -1
D
6
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
02AUG2012
CHK
02AUG2012
APVD
02AUG2012
K.HUANG
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
251
250
249
246
244
243
242
240
239
238
213
186
183
172
166
164
163
153
152
145
144
142
141
140
139
137
135
133
82
73
71
70
69
67
66
63
62
59
58
57
56
55
54
53
51
49
48
41
40
39
38
33
31
31
29
27
25
24
22
20
19
18
16
11
10
9
8
7
5
4
3
2
1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150281
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
251
40
62
D
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
6
FEED TYPE
38
MECHANICAL
39
145
153
7
7
2
246
139
2
1
140
244
2
56
7
2
243
6
D
A
59
239
16
242
58
5
166
63
8
PNEUMATIC
82
1
1
69
C
C
73
3
238
250
1
249
2
70
4
41
A
54
137
55
163
172
20
10
A
2
51
57
33
164
18
213
B
SERVO
LATCH PLATE
19
67
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
152
SERVO FEEDER
NOT INCLUDED
A
29
33
27
8
1
141
144
31
9
1
11
1
186
53
33
25
22
24
4
133
135
183
240
REF
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
02AUG2012
CHK
02AUG2012
APVD
02AUG2012
K.HUANG
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150281
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C