2-2150312-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150312-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150312-2 D 7- 2150312 -7 A D 3 2 LOC 2150312 -1 2150312 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A RELEASED 08MAR2013 LG GB B ECR-13-009443 09JUN2013 KH GB C ECR-18-015901 08OCT2018 TB TE D ECR-21-005972 02JUN2021 FZ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 6.35 mm [.250] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: 3 TE CRIMP SPECIFICATION RECEPTACLE, FASTON, .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH n 5.21-5.97 mm [.205-.235 IN] C 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 - 1 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 2 1 2 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 7 7 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 4 4 4 4 1 1 1 1 - 1 1 1 1 1 2 2 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 2 2 1 1 - 1 2 2 1 1 TERMINAL APPLICATION SPECIFICATION 114-2036 - INSULATION DIAMETER RANGE 4.57-5.84 mm [.180-.230 IN] - - - - TERMINALS APPLIED TE TERMINAL 63596-1 63832-2 WIRE SIZE 2x AWG 16 14 AWG 16 AWG 18 AWG B 1 2 TE TERMINAL C1__DWG_PN_1_0 63596-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 60742-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 60742-2 C1__DWG_PN_4_1 C1__DWG_PN_1_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.96+/-0.05 [.077+/-.002] 1.80+/-0.05 [.071+/-.002] 1.58+/-0.05 [.062+/-.002] 1.42+/-0.05 [.056+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 3.4 5.3 7.6 9.2 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A -77 -72 -71 -2 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 2119641-1 FEED CAM, AIR FEED 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 2119082-9 1 1 2119083-1 1 2119580-1 1 2844940-3 1 1-18028-0 1 994970-2 1 455888-4 1 2119791-9 1 1803607-4 1 2-18032-2 2 2119740-1 1 2168078-1 2 2168400-8 2 2168083-2 1 5-18022-5 2 2063961-1 1 2168400-4 3 2168083-2 2 5018030-1 2 986965-8 2 2063961-1 1 18023-9 3 2119652-1 1 2119653-1 1 2119655-5 1 1803517-1 1 1803602-1 1 1-18028-2 7 2168083-9 2 2168083-2 2 240639-1 1 2 1-2168083-5 1752371-5 1 240825-3 1 2-22281-3 2 1803292-4 1 1901259-5 2 4 1-2079383-1 240644-9 1 - 1 1 5-690482-7 1803074-2 1 2217206-5 1 - 1 1 5-240641-2 238011-1 1 1 2-1803019-2 - 1 456408-3 1 CAM, SNAIL, INSULATION ADJUSTMENT RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR - PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG - SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION O - CRIMPER, WIRE PREMIUM PART NO DWN 22JAN2013 CHK 22JAN2013 APVD 22JAN2013 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 239 238 192 164 82 73 71 70 67 66 64 60 59 58 57 56 54 53 51 49 48 47 46 44 41 33 31 29 27 25 24 23 22 20 18 17 11 10 9 8 7 6 5 4 3 2 1 Ocean End Feed Applicator - DRAWING NO 2150312 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE D 44.25 44 0.05 REF MECHANICAL 56 A 1 44 243 RAM SET-UP 3 2 7 2 5 58 82 1 73 239 59 244 242 D PNEUMATIC 1 C C 238 3 1 4 192 A 41 59 25 SEE DETAIL A 70 51 54 164 2 A 64 20 23 57 67 33 B FEED SPRING SETTING POSITION B 18 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 60 46 31 9 1 11 1 17 53 33 22 24 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22JAN2013 CHK 22JAN2013 APVD 22JAN2013 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150312 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150312 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150312 -7 A CRIMP TOOLING KIT - D 3 2 LOC PART NUMBER 2- 2150312 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 6.35 mm [.250] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH n 5.21-5.97 mm [.205-.235 IN] C 3 RECEPTACLE, FASTON, .187 SERIES TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION 114-2036 - INSULATION DIAMETER RANGE 4.57-5.84 mm [.180-.230 IN] - - - - TERMINALS APPLIED TE TERMINAL 63596-1 63832-2 WIRE SIZE 2x AWG 16 14 AWG 16 AWG 18 AWG B 1 2 TE TERMINAL C1__DWG_PN_1_0 63596-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 60742-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 60742-2 C1__DWG_PN_4_1 C1__DWG_PN_1_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.96+/-0.05 [.077+/-.002] 1.80+/-0.05 [.071+/-.002] 1.58+/-0.05 [.062+/-.002] 1.42+/-0.05 [.056+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 3.4 5.3 7.6 9.2 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 4 4 - REF REF - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 2 2 - 1 1 - - 1 - 3 3 - 2 2 - 2 2 - 2 2 - 1 - 1 2 - - 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - - - 1 1 1 1 1 - 1 1 - - - 1 1 - 1 1 1 1 1 - - 1 1 1 2119082-9 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 455888-4 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 2168400-8 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-1 986965-8 2063961-1 18023-9 2119652-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 240825-3 2-22281-3 1803292-4 1901259-5 240644-9 5-690482-7 1803074-2 2217206-5 5-240641-2 238011-1 2-1803019-2 456408-3 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 3 2 2 2 1 3 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22JAN2013 CHK 22JAN2013 APVD 22JAN2013 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 239 238 192 186 164 152 144 142 141 140 82 73 71 70 67 66 64 59 58 57 56 54 53 51 49 48 41 33 31 29 27 25 24 23 22 20 18 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 16 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150312 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 35.22 DWN APVD - - - FEED TYPE 140 REF 0.05 DATE MECHANICAL D 56 140 RAM SET-UP 244 59 7 243 3 2 242 PNEUMATIC 82 C 239 58 5 1 A 1 2 D 1 C 73 238 3 41 192 4 1 A 59 25 SEE DETAIL A 51 70 54 64 164 A 20 2 57 23 67 B FEED SPRING SETTING POSITION 33 18 B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 8 1 144 141 31 9 1 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22JAN2013 CHK 22JAN2013 APVD 22JAN2013 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150312 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D