2-2151109-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION D DESCRIPTION MECHANICAL 5-2151109-1 D SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151109-2 E 7-2151109-1 D 7-2151109-2 E 7- 2151109 -7 C CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST - F O 3 4.90-5.50 mm [.193-.217 IN] TERMINAL APPLICATION SPECIFICATION n 114-18050 - - - - 927766-8 1-927766-1 WIRE SIZE 2.50mm2 14AWG OR 2.00mm2 2X18AWG OR 1.50mm2 TE TERMINAL 2-927766-1 C1__DWG_PN_1_0 C1__DWG_PN_1_1 929937-1 C1__DWG_PN_1_2 929937-3 929937-6 C1__DWG_PN_1_3 C1__DWG_PN_1_4 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 929937-7 C1__DWG_PN_2_2 C1__DWG_PN_2_3 1-929937-1 2-929937-1 TERMINAL APPLICATION SPECIFICATION W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 C1__DWG_PN_3_1 TE SEAL 828905-1 C1__DWG_PN_4_0 INSULATION SEAL DIAMETER RANGE 7 - - - - 3 927766-1 2.2-3.0 1.77+/-0.05 [.070+/-.002] 1.64+/-0.05 [.065+/-.002] 1.51+/-0.05 [.059+/-.002] - TE TERMINAL C2__DWG_PN_1_0 - TERMINALS APPLIED TE TERMINAL - - INSULATION DIAMETER RANGE - - - C2__DWG_PN_2_0 TE SEAL C2__DWG_PN_3_0 TE SEAL 828905-1 C2__DWG_PN_1_1 - INSULATION SEAL DIAMETER RANGE C2__DWG_PN_4_0 - 2.2-3.0 C2__DWG_PN_4_1 - C1__DWG_PN_3_2 - C1__DWG_PN_3_3 - C1__DWG_PN_2_4 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 n 4.90-5.50 mm [.193-.217 IN] TERMINALS APPLIED TE TERMINAL 927766-1 927766-3 TE CRIMP SPECIFICATION WIRE STRIP LENGTH - - JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.1 8.6 10.0 WIRE SIZE 4 16AWG OR 1.25mm2 W1__FA_SETTING_1 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.44+/-0.03 [.057+/-.001] - CRIMP HEIGHT 4 REFERENCE SETTING W2__DWG_CRIMP_HT_1 0.6 - W2__FA_SETTING_1 - W1__FA_SETTING_2 5 W1__FA_SETTING_3 - 1 2 B 3 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 REQUIREMENT. THIS A TE ACCORDING TO 1 TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 1 1 1 - SPECIFIC - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - LTR DESCRIPTION DATE DWN APVD E ECR-19-010789 10JUL2019 FJ TE E1 ECR-21-006043 04JUN2021 LJ YY E2 ECR-21-006669 06JUL2021 JWC GB E3 ECR-21-006961 20JUL2021 JWC RK 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-4 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 1-18028-2 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-3 2079383-5 2-2844962-1 2844992-1 1-455888-0 1320928-1 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1333207-7 3-240641-4 2119781-1 5-238011-5 1-1633965-4 1-455888-6 2-456408-0 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 P D JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: 66 - TYPE TE TERMINAL TERMINAL DATA: A PNEUMATIC CRIMP TOOLING KIT 4.32 mm [.170] REVISIONS DIST MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 2.79 mm [.110] 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT SIZE 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR INSTRUCTIONS 408-35042 C FEED TYPE FINE CRIMP HEIGHT ADJUST APPLICATOR DATA 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER D E 4 LOC 2151109 -1 2151109 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .110 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 10OCT2011 CHK 10OCT2011 APVD 10OCT2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 1 2119082-7 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-4 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-3 2 2079383-5 2 2-2844962-1 1 2844992-1 1 1-455888-0 1 1320928-1 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1333207-7 1 3-240641-4 1 2119781-1 1 5-238011-5 1 1-1633965-4 1 1-455888-6 1 2-456408-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 119 99 98 82 71 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151109 SCALE 1:2 RESTRICTED TO SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E3 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL A D 239 REF 5 D 59 56 44 PNEUMATIC 293 2 57 REF 1.4 REF SHEAR DEPRESSOR DETAIL 244 A 243 53 50 238 242 7 3 8 59 C 2 82 1 3 C 1 177 4 2 176 2 TERMINAL SUPPORT LOCATION 28 5 41 44 293 174 181 2 43.9 175 182 DETAIL A 3 164 33 B 180 2 16.0 67 57 30 9 20 RAM SET-UP 1 1 ITEM 30 LOCATED AT FRONT HOLES 30 29 REF CAM POSITIONS 30mm STROKE 30mm STROKE 47 46 292 98 99 34 54 8 1 60 54 10 1 119 REF 11 248 48 B 241 13 30mm STROKE REF 12 21 29 0.5 5 180 19 REF 0.05 66 A 24 0.5 34 REF 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1.0 1 SEE DETAIL A 56 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10OCT2011 CHK 10OCT2011 APVD 10OCT2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151109 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV E3 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 3 2 DESCRIPTION FEED TYPE 2- 2151109 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151109 -7 C CRIMP TOOLING KIT - FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER REVISION E 4 LOC PART NUMBER 2- 2151109 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.79 mm [.110] 4.32 mm [.170] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: WIRE STRIP LENGTH 4.90-5.50 mm [.193-.217 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18050 - - - - WIRE STRIP LENGTH TE TERMINAL 927766-1 927766-3 927766-8 1-927766-1 WIRE SIZE 2.50mm2 14AWG OR 2.00mm2 2X18AWG OR 1.50mm2 TE TERMINAL C1__DWG_PN_2_0 2-927766-1 929937-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_2 929937-3 C1__DWG_PN_1_3 C1__DWG_PN_2_3 929937-6 C1__DWG_PN_1_4 TE TERMINAL C1__DWG_PN_2_1 929937-7 1-929937-1 2-929937-1 TERMINAL APPLICATION SPECIFICATION W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 C1__DWG_PN_3_1 TE SEAL 828905-1 - INSULATION DIAMETER RANGE - - - - TE TERMINAL 927766-1 2.2-3.0 TE TERMINAL C2__DWG_PN_1_0 TE SEAL C2__DWG_PN_2_0 C2__DWG_PN_3_0 C2__DWG_PN_1_1 1.77+/-0.05 [.070+/-.002] 1.64+/-0.05 [.065+/-.002] 1.51+/-0.05 [.059+/-.002] 1 - TE SEAL 828905-1 1 - CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4 7.1 16AWG OR 1.25mm2 W1__FA_SETTING_1 8.6 CRIMP HEIGHT REFERENCE SETTING W2__DWG_WGAUGE_1 1.44+/-0.03 [.057+/-.001] W2__DWG_CRIMP_HT_1 0.6 10.0 - B APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 7 PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. ENTRY LEVEL APPLICATOR A PART NUMBER 8-2151109-1 8-2151109-2 9-2151109-1 9-2151109-2 AMP 4805 REV 31MAR2000 SAME AS ITEM ITEM DESCRIPTION 2151109-1 1 WIRE CRIMPER 2151109-2 2-2151109-1 2-2151109-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1-1803940-0 DELETE 1 1 1 1 - 1 1 - 1 1 1 1 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .110 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1-1803624-4 1803940-9 1 1 - SUBSTITUTE PART NUMBER 2-1803589-0 1 1 - 1 1 1 - 1 1 1 - ITEM SUBSTITUTION LIST 1 1 - 1 1 1 - 1 2 1 - SPECIFIC 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER 2 - - REQUIREMENT. THIS A TE ACCORDING TO 1 1 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. 2 1 - 1 1 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 - 3 1 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - 5 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 W2__FA_SETTING_1 1 1 - 4 4 - - CRIMP HEIGHT mm [INCH] 1 4 - WIRE SIZE - 1 - C1__DWG_PN_3_3 - REF REF - C1__DWG_PN_3_2 1 1 - 2.2-3.0 C2__DWG_PN_4_1 1 - - C2__DWG_PN_4_0 1 1 - INSULATION SEAL DIAMETER RANGE 1 1 - 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-3 2079383-5 2-2844962-1 2844992-1 1-455888-0 1320928-1 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1333207-7 3-240641-4 2119781-1 5-238011-5 1-1633965-4 1-455888-6 2-456408-0 1 1 - 3 TERMINALS APPLIED INSULATION SEAL DIAMETER RANGE C1__DWG_PN_4_0 7 - C1__DWG_PN_2_4 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 n 4.90-5.50 mm [.193-.217 IN] TERMINALS APPLIED C1__DWG_PN_1_0 TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: DWN 10OCT2011 CHK 10OCT2011 APVD 10OCT2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-3 2 2079383-5 2 2-2844962-1 1 2844992-1 1 1-455888-0 1 1320928-1 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1333207-7 1 3-240641-4 1 2119781-1 1 5-238011-5 1 1-1633965-4 1 1-455888-6 1 2-456408-0 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 119 99 98 82 71 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-7 Ocean Side Feed Applicator - DRAWING NO 2151109 SCALE 1:2 RESTRICTED TO SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E3 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL A D REF 5 239 140 59 2 57 244 56 PNEUMATIC D 1.4 REF 243 242 REF SHEAR DEPRESSOR DETAIL 2 3 53 A 1.0 # 0.5 50 238 REF 8 7 34 59 82 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 2 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 REF 34.87 164 REF 0.05 66 DETAIL A 2 67 57 33 5 RAM SET-UP A 24 B 19 20 30 B 9 21 1 12 29 241 ITEM 30 LOCATED AT FRONT HOLES 13 1 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 30 REF 151 141 48 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10OCT2011 CHK 10OCT2011 APVD 10OCT2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151109 SCALE 1:2 RESTRICTED TO SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E3