2-2151683-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION E 7-2151683-2 E 7- 2151683 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151683 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD C ECR-15-014379 30SEP2015 KH TE D ECR-19-001132 23JAN2019 MZ YY D1 ECR-19-001319 25JAN2019 MZ YY E ECR-19-009768 23JUN2019 TB TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB WITH DOUBLE LOCKING LANCE TERMINAL NAME: WIRE STRIP LENGTH 4.80-4.80 mm [.189-.189 IN] C TERMINAL APPLICATION SPECIFICATION 114-18022 - TERMINALS APPLIED TE TERMINAL 962903-1 n C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - C1__DWG_PN_2_1 TE TERMINAL 962883-1 C1__DWG_PN_3_0 - C1__DWG_PN_3_1 1 1.00mm2 0.75mm2 0.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.56+/-0.05 [.061+/-.002] 1.47+/-0.05 [.058+/-.002] 1.38+/-0.05 [.054+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.0 4.0 4.9 - 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 2 2 1 - 1 1 - 1 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 2 - 1 1 - 1 - - - 1 - 1 1 1 1 2 - 1 1 1 A 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 2 1 - B 4 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 4 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 2 1 - W1__FA_SETTING_3 1 2 - W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 4 1 1 - CRIMP HEIGHT REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 REF REF - WIRE SIZE 1 1 - C1__DWG_PN_4_1 1 1 - C1__DWG_PN_4_0 1 1 - TE TERMINAL 962883-2 1 1 - 3 1 1 - - 1 1 - - 2 1 - 5 C1__DWG_PN_2_0 2 - 1.40-2.00 mm [.055-.079 IN] - TE TERMINAL 962903-2 C1__DWG_PN_1_0 - 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 2168083-1 1633782-2 2119641-1 2119082-8 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-9 5018030-1 811242-5 690753-2 18023-9 1803583-9 1803515-1 1803602-1 1752356-6 2079383-5 2-2844962-6 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 2-1333204-4 1-240641-5 2119757-8 238011-2 5-2119784-7 1-455888-4 1-456405-5 2 1 - 1 1 1 1 - REF 1 1 1 1 1 2 1 1 1 4 2 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 - 1 1 1 1 1 SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -1 DWN 19JUN2012 CHK 19JUN2012 APVD 19JUN2012 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-9 1 5018030-1 1 811242-5_OLD 1 690753-2 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-6 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 2-1333204-4 1 1-240641-5 .. 1 ITEM_6 1 2119757-8 1 238011-2 1 5-2119784-7 1 1-455888-4 1 1-456405-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 264 263 248 244 243 242 241 238 164 99 98 82 71 67 66 60 59 56 54 53 52 51 50 49 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1633782-2 DESCRIPTION PRODUCT SPEC - 2 2168083-1 Ocean Side Feed Applicator - DRAWING NO 2151683 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - D DATE DWN APVD - - - D FEED TYPE 44 PNEUMATIC 2 244 243 A 238 53 SEE DETAIL A 2 7 82 1 6.1 REF 0.5 34 REF 1 52 C 2 3 51 56 3 8 50 59 C 242 1 TERMINAL SUPPORT LOCATION 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 REF 44.61 0.05 66 DETAIL A 67 2 33 164 A 24 B RAM SET-UP 19 30 B 20 21 263 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 13 264 30 REF 29 REF 1 11 30mm STROKE 20 248 263 17.2 46 A 98 99 34 54 8 1 60 54 10 FEED TRACK POSITION GUIDE BY WIRE BARREL 1 A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) 0.5 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 19JUN2012 CHK 19JUN2012 APVD 19JUN2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151683 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151683 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2151683 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB WITH DOUBLE LOCKING LANCE TERMINAL NAME: WIRE STRIP LENGTH 4.80-4.80 mm [.189-.189 IN] C TERMINAL APPLICATION SPECIFICATION 114-18022 - TERMINALS APPLIED TE TERMINAL 962903-1 n 962903-2 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE - - - - 2 - 1.40-2.00 mm [.055-.079 IN] 1 - 1 - 1 - 3 1 - 1 - 5 TE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 962883-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL - C1__DWG_PN_4_0 962883-2 1 REF - C1__DWG_PN_4_1 1 - 1 - 4 - WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.56+/-0.05 [.061+/-.002] 1.47+/-0.05 [.058+/-.002] 1.38+/-0.05 [.054+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.0 4.0 4.9 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 1 - 2 - 1 - 1 - 2 - 1 - 1 - 1 B 1 2 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 5 - RECOMMENDED SPARE PARTS 3 1 2 - 2 - 1 - 1 - 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 2 - 1 - 1 1 - 1 - 1 - 1 1 - 1 1 1 1 1 - 1 - - - 1 1 1 1 - 1 1 1 A 1 1 -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 2168083-1 1633782-2 2119082-8 2079764-1 2119083-1 7-18023-7 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-9 5018030-1 811242-5 690753-2 18023-9 1803602-1 1752356-6 2079383-5 2-2844962-6 2844992-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 2-1333204-4 1-240641-5 2119757-8 238011-2 5-2119784-7 1-455888-4 1-456405-5 2 1 1 1 1 1 - REF - 1 4 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 - 1 1 1 1 1 SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -21 DWN 19JUN2012 CHK 19JUN2012 APVD 19JUN2012 C.CHEN S.XI I.CRUZ NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764 1 2119083 1 7-18023-7 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-9 1 5018030-1 1 811242-5_OLD 1 690753-2 1 18023-9 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-6 1 2844992-2 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 2-1333204-4 1 1-240641-5 .. 1 ITEM_6 1 2119757-8 1 238011-2 1 5-2119784-7 1 1-455888-4 1 1-456405-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-8 264 263 244 243 242 241 238 164 151 144 143 141 140 99 98 82 71 67 66 59 56 53 52 51 50 49 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1633782-2 DESCRIPTION PRODUCT SPEC - 2 2168083-1 Ocean Side Feed Applicator - DRAWING NO 2151683 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - D 140 FEED TYPE DATE DWN APVD - - - D 2 244 PNEUMATIC 243 242 A 3 6.1 53 238 8 0.5 REF 50 34 7 59 82 52 1 C SEE DETAIL A 2 TERMINAL SUPPORT LOCATION 1 C 51 56 REF 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 35.58 140 REF 0.05 2 DETAIL A 66 164 33 67 24 B A 30 RAM SET-UP 19 B 20 9 21 263 12 29 241 13 CAM POSITIONS 1 264 ITEM 30 LOCATED AT REAR HOLES 1 30 REF REF 29 30mm STROKE 17.2 151 141 98 99 34 53 8 1 144 143 10 1 20 0.5 263 REF FEED TRACK POSITION GUIDE BY WIRE BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 19JUN2012 CHK 19JUN2012 APVD 19JUN2012 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151683 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E