2150300-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2150300 -2 B FINE CRIMP HEIGHT ADJUST 7-2150300-2 B PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC 7- 2150300 -7 A CRIMP TOOLING KIT A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 12FEB2013 BW GB B ECR-20-010989 04AUG2020 FZ TE PNEUMATIC - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.70 mm [.185] 5.50 mm [.217] APPLICATOR INSTRUCTIONS 408-35043 LEAR TERMINAL TERMINAL DATA: RING TYPE CONNECT TERMINAL NAME: WIRE STRIP LENGTH n 6.20-6.80 mm [.244-.268 IN] C TERMINAL APPLICATION SPECIFICATION LEAR SPEC 1572446-1 1572446-2 1572446-3 1572446-4 1572446-5 WIRE SIZE 6.00mm2 4.00mm2 1 2 B INSULATION DIAMETER RANGE 3.80-5.10 mm [.150-.201 IN] - TERMINALS APPLIED TE TERMINAL LEAR CRIMP SPECIFICATION 25233.331.011 25233.331.322 C1__DWG_PN_1_1 C1__DWG_PN_1_2 25233.213.004 C1__DWG_PN_1_3 25233.213.320 25233.123.014 C1__DWG_PN_1_4 C1__DWG_PN_1_5 - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 TE TERMINAL W1__DWG_WGAUGE_2 C1__DWG_PN_3_0 1572446-6 1572446-7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572446-8 C1__DWG_PN_3_3 1572446-9 1-1572446-0 3.10+0.1/-0.05[.122+.004/-.002] 2.85+0.1/-0.05[.112+.004/-.002] C1__DWG_PN_3_4 C1__DWG_PN_3_5 LEAR TERMINAL C1__DWG_PN_4_2 C1__DWG_PN_4_3 25233.212.179 25233.213.011 8.1 10.8 C1__DWG_PN_4_4 C1__DWG_PN_4_5 4 W1__FA_SETTING_1 W1__FA_SETTING_2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 C1__DWG_PN_4_1 25233.123.009 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 C1__DWG_PN_4_0 25233.123.011 25233.123.322 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 6 LEAR TERMINAL C1__DWG_PN_1_0 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - REF REF - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 1 1 - 4 4 - 2 2 - 2 2 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 8 8 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 1 1 - 4 4 - 1 1 - 1 1 - - - 1 1 1 2 1 - 1 1 - - - 1 1 - 1 1 1 2 1 - 1 1 1 2 1 455888-3 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 994970-2 455888-6 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 2168400-4 2168083-9 5018030-1 986965-8 2063961-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-4 1-1901696-0 1-1901695-0 1-2079383-1 2-240641-5 240644-1 690482-4 2-1803000-4 1-2217206-2 2-240641-7 1-238011-4 6-1633961-0 455888-3 4-1633664-8 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05DEC2012 CHK 05DEC2012 APVD 05DEC2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 261 248 244 243 242 238 192 164 82 73 71 70 69 67 66 60 59 57 56 54 53 51 49 46 44 41 33 31 29 27 25 24 22 20 19 18 17 16 11 10 9 8 7 6 5 4 3 2 1 SPACER, CRIMPER FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150300 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 42.98 44 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE REF D D 56 PNEUMATIC 1 44 243 RAM SET-UP 3 2 7 2 238 16 244 5 242 A 59 82 1 69 C 73 261 SEE DETAIL A 51 1 C 2 3 4 25 1 FEED SPRING SETTING POSITION 70 192 54 41 20 A 164 DETAIL A 2 57 33 19 67 18 B B 66 CAM POSITION 30mm STROKE 29 248 33 27 8 1 46 60 31 9 1 11 1 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05DEC2012 CHK 05DEC2012 APVD 05DEC2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150300 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150300 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2150300 -7 A CRIMP TOOLING KIT - A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.70 mm [.185] 5.50 mm [.217] APPLICATOR INSTRUCTIONS 408-35043 LEAR TERMINAL TERMINAL DATA: RING TYPE CONNECT TERMINAL NAME: WIRE STRIP LENGTH n 6.20-6.80 mm [.244-.268 IN] C TERMINAL APPLICATION SPECIFICATION LEAR SPEC 1572446-1 1572446-2 1572446-3 1572446-4 1572446-5 WIRE SIZE 6.00mm2 4.00mm2 3.80-5.10 mm [.150-.201 IN] 25233.331.011 25233.331.322 C1__DWG_PN_1_1 C1__DWG_PN_1_2 25233.213.004 C1__DWG_PN_1_3 25233.213.320 25233.123.014 C1__DWG_PN_1_4 C1__DWG_PN_1_5 - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 TE TERMINAL 1572446-6 1572446-7 C1__DWG_PN_3_2 1572446-8 C1__DWG_PN_3_3 1572446-9 1-1572446-0 W1__DWG_WGAUGE_2 3.10+0.1/-0.05[.122+.004/-.002] 2.85+0.1/-0.05[.112+.004/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_4 C1__DWG_PN_3_5 LEAR TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 C1__DWG_PN_4_0 25233.123.011 25233.123.322 C1__DWG_PN_4_1 C1__DWG_PN_4_2 25233.123.009 C1__DWG_PN_4_3 25233.212.179 25233.213.011 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 6 LEAR TERMINAL C1__DWG_PN_1_0 - 1 - 1 - 1 - 1 - 1 - 1 - 4 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 1 - 2 - 1 - 4 - 2 - 2 - 2 - 1 - 1 - 1 - 8 - 2 - 2 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - 1 - 1 - - 1 1 1 - 1 - - 1 - 1 1 1 - 1 1 1 INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL LEAR CRIMP SPECIFICATION 8.1 10.8 C1__DWG_PN_4_4 C1__DWG_PN_4_5 4 W1__FA_SETTING_1 W1__FA_SETTING_2 B 1 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A 455888-3 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-6 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 5-18022-5 2168400-4 2168083-9 5018030-1 986965-8 2063961-1 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-4 1-1901696-0 1-1901695-0 2-240641-5 240644-1 690482-4 2-1803000-4 1-2217206-2 2-240641-7 1-238011-4 6-1633961-0 455888-3 4-1633664-8 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05DEC2012 CHK 05DEC2012 APVD 05DEC2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 261 244 243 242 238 192 186 164 152 144 141 140 82 73 71 70 69 67 66 59 57 56 54 53 51 49 41 33 31 29 27 25 24 22 20 19 18 16 11 10 9 8 7 6 5 4 3 2 1 SPACER, CRIMPER CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150300 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 33.95 0.05 140 REF DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE D D PNEUMATIC RAM SET-UP 140 244 1 3 238 7 2 243 2 56 16 242 5 A 59 SEE DETAIL A 51 82 C 69 73 261 1 1 C 3 4 FEED SPRING SETTING POSITION 25 2 1 70 192 54 41 DETAIL A 20 A 2 57 33 164 19 67 18 B B 66 CAM POSITION 30mm STROKE 152 29 33 27 8 1 141 140 31 9 1 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05DEC2012 CHK 05DEC2012 APVD 05DEC2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150300 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B