2151917-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151917 -1 DESCRIPTION B 2151917 -2 FINE CRIMP HEIGHT ADJUST B 2151917 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 B NON-CRIMP HEIGHT ADJUST 2151917 -7 B FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151917 -6 7- 2151917 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - 2119950-1 1338685-1 2119951-1 1901092-1 2161326-1 - 2119949-1 1338685-1 1901092-1 2119951-1 2161326-1 - 2119949-1 1338685-1 2119950-1 5-18022-5 2119641-1 2119799-1 CRIMP WIRE INSUL SIZE 8- 2151917 -4 - - 8- 2151917 -5 5-18022-5 8- 2151917 -5 8- 2151917 -4 5-18022-5 1338685-1 - 5-18022-5 - - - - - - - - - - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - 2168400-6 2168400-6 - (QUANTITY 2) - 6 - (QUANTITY 2) - - 2063440-1 - - - - - - - - - - - - 2119799-1 - - - - - TYPE - F F .091 [2.31 mm] .140 [3.56 mm] APPLICATOR INSTRUCTIONS 408-10389 - ETCO TERMINAL TERMINAL DATA: WIRE STRIP LENGTH .109-.124 IN [2.77-3.15 mm] C TERMINAL APPLICATION SPECIFICATION n NONE - - INSULATION DIAMETER RANGE - .060-.075 IN [1.52-1.91 mm] - - - - 6 1949601-2 1949601-3 1949601-4 1949601-5 1949601-6 WIRE SIZE 20 AWG 22 AWG 24 AWG C1__DWG_PN_1_1 R16-4-HB C1__DWG_PN_1_2 R16-4-NPS R16-125-HB C1__DWG_PN_1_3 C1__DWG_PN_1_4 R16-2-THB C1__DWG_PN_1_5 R16-2-HB C1__DWG_PN_1_6 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 TE TERMINAL 1949601-7 1949601-8 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1949601-9 1-1949601-0 1-1949601-1 0.058+/-0.002 [1.47+/-0.05] 0.056+/-0.002 [1.42+/-0.05] RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_3_1 - ETCO TERMINAL R16-2-NPS C1__DWG_PN_3_3 C1__DWG_PN_3_4 - C1__DWG_PN_4_1 R16-099-HB - C1__DWG_PN_4_2 R16-066-HB R16-6-THB - C1__DWG_PN_4_3 - C1__DWG_PN_4_4 R16-6-HB C1__DWG_PN_3_5 - C1__DWG_PN_4_0 - C1__DWG_PN_4_5 C1__DWG_PN_2_6 0.061+/-0.002 [1.55+/-0.05] 1 C1__DWG_PN_3_0 C1__DWG_PN_3_2 - CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 - 9 6.2 6.8 7.3 - - W1__FA_SETTING_1 - W1__FA_SETTING_2 6 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 A 11 12 - 2151917 2151917 2151917 2151917 - -4 -4 -5 -6 - 13 62. ITEM OF THREADS TO LOCTITE 1-23419-5 NUMBER PART APPLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF CUT TO LENGTH AT ASSEMBLY. AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - ETCO TERMINAL R16-4-THB C1__DWG_PN_1_0 - TERMINALS APPLIED TE TERMINAL 1949601-1 B - TE CRIMP SPECIFICATION RING TERMINAL TERMINAL NAME: 1 1 1 1 1 -77 -7 4.25 . REVISIONS DIST A 66 P LTR 1 1 1 1 -6 1 1 1 1 1 -5 1 1 1 1 1 1 1 1 -2 1 2119957-2 1803078-3 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2161314-1 2119082-9 -1 PART NO 1 1 1 1 - DESCRIPTION DATE DWN APVD A RELEASED 09MAY2013 LG TE B ECR-17-016811 16NOV2017 FZ KZ 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK SPACER, PRECISION O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 1 2119957-2 1 1803078-3 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2161314 1 2119082-9 260 259 252 250 249 248 247 246 245 244 ITEM NO 13 - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 REF 1 1 2 1 1 1 1 2 1 3 2 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 - mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 1 - 1 - - 1 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 356885-4 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1901092-1 1-690438-0 2168083-1 2168083-6 1-455888-8 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338683-2 2168400-1 1-2168083-0 18023-9 2119652-1 2119653-1 2119656-9 2161311-1 1-2079383-5 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 2079383-8 2161328-1 1-1320908-6 1803089-1 22283-1 356835-1 240792-1 1633630-2 980371-4 2168083-2 1-18028-2 2119533-1 690463-1 1-2168083-1 690464-4 2119862-1 2280441-1 3-22280-3 4-1633927-2 690468-1 3-238009-9 3-2119784-9 1633609-5 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 - 1 -6 1 1 - 1 - 1 1 - 1 - 1 1 - 1 - 1 1 - 1 - - 1 - 1 - - 1 - 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 - 1 - 2 - - 1 2 1 - - 2 2 - - 1 2 2 - 1 1 2 2 1 1 - 2 2 1 - - 3 2 1 - 1 3 2 1 2 1 3 2 1 2 1 - 1 1 2 - 1 1 - 2 1 1 1 - 2 1 1 1 1 2 1 1 - 1 2 1 1 - 1 2 - 1 1 1 - - 1 1 - - 1 1 - 1 REF REF 1 - - 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STOP, SHEAR TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SCR, BHSC, RoHS (M4 X 16) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, REAR STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL PLATE, STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 SHEAR PLATE, REAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION ANVIL, COMBINATION DEPRESSOR SHEAR, REAR BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION O PREMIUM CRIMPER, WIRE DWN 02APR2013 CHK 12APR2013 APVD 12APR2013 R.O.WILSON K.J.STAKEM T.L.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 2 2168400-6 1 2119580-1 1 2063440-1 1 356885-4 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1901092 1 1-690438-0 2 2168083-1 1 2168083-6 1 1-455888-8 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338683-2 2 2168400-1 2 1-2168083-0 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085_PRE_REV_K 1 2119092-1 2 2079383-8 1 2161328 1 1-1320908-6 1 1803089-1 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1633630-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 690463-1 2 1-2168083-1 1 690464-4 1 2119862 1 2280441-1 1 SIMP_3-22280-3 .. 1 ITEM_10 .. 1 ITEM_9 1 4-1633927-2 .. 1 ITEM_7 1 690468-1 .. 1 ITEM_5 1 3-238009-9 1 3-2119784-9 .. 1 ITEM_2 1 1633609-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 7-18023-7 243 242 241 240 239 238 237 213 198 172 166 164 163 137 136 135 133 121 117 96 95 93 82 71 67 66 63 62 61 60 59 56 54 53 49 48 47 46 44 41 40 39 38 37 35 33 32 30 29 27 26 25 24 23 21 20 19 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119083 DESCRIPTION PRODUCT SPEC - 1 2079764 Ocean Side Feed Applicator - DRAWING NO 2151917 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL D 239 PNEUMATIC APVD - - - 40 59 38 56 39 2 53 246 44 7 252 245 35 244 D 2 2 2 2 243 63 166 6 238 247 260 7 249 A SEE SHEET 1 DWN 62 6 250 DATE 37 6 A DESCRIPTION 8 242 2 6 163 259 59 82 1 136 137 C 1 3 172 1 C 4 56 SERVO LATCH PLATE 240 41 133 4 135 17 198 66 95 A 164 96 12 67 241 213 13 33 SERVO FEEDER NOT INCLUDED 30 117 237 A 24 B 11 2 15 19 10 16 20 23 14 21 26 B 13 54 25 27 30mm STROKE 30mm STROKE 47 REF 29 REF 61 CAM POSITIONS 30mm STROKE 30 ITEM 30 LOCATED AT FRONT HOLES 29 121 93 46 32 8 1 60 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2013 CHK 12APR2013 APVD 12APR2013 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151917 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151917 -1 DESCRIPTION B 2- 2151917 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST 2- 2151917 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151917 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151917 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2119951-1 5-18022-5 1901092-1 2161326-1 8- 2151917 -5 - 2119949-1 8- 2151917 -4 1338685-1 2119951-1 5-18022-5 1901092-1 2161326-1 8- 2151917 -5 - 2119949-1 8- 2151917 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2168400-6 2168400-6 - - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - ETCO TERMINAL TERMINAL DATA: WIRE STRIP LENGTH .109-.124 IN [2.77-3.15 mm] C TERMINAL APPLICATION SPECIFICATION n NONE - - INSULATION DIAMETER RANGE - .060-.075 IN [1.52-1.91 mm] - - - - - TERMINALS APPLIED TE TERMINAL 1949601-1 1949601-2 1949601-3 1949601-4 1949601-5 1949601-6 WIRE SIZE 20 AWG 22 AWG 24 AWG 1 B - TE CRIMP SPECIFICATION RING TERMINAL TERMINAL NAME: 2 ETCO TERMINAL C1__DWG_PN_1_0 R16-4-THB R16-4-HB C1__DWG_PN_1_1 C1__DWG_PN_1_2 R16-4-NPS C1__DWG_PN_1_3 R16-125-HB R16-2-THB C1__DWG_PN_1_4 C1__DWG_PN_1_5 R16-2-HB C1__DWG_PN_1_6 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 TE TERMINAL 1949601-7 1949601-8 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 ETCO TERMINAL C1__DWG_PN_3_1 C1__DWG_PN_3_2 1949601-9 C1__DWG_PN_3_3 1-1949601-0 1-1949601-1 C1__DWG_PN_3_4 C1__DWG_PN_3_5 - C1__DWG_PN_4_0 R16-2-NPS R16-099-HB - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 R16-066-HB R16-6-THB R16-6-HB - 6 C1__DWG_PN_4_3 - C1__DWG_PN_4_4 - C1__DWG_PN_4_5 - C1__DWG_PN_2_6 CRIMP HEIGHT INCH [mm] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 0.061+/-0.002 [1.55+/-0.05] 0.058+/-0.002 [1.47+/-0.05] 0.056+/-0.002 [1.42+/-0.05] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.2 6.8 7.3 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151917 -4 2151917 -4 2151917 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 9 A APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 7 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 CUT TO LENGTH AT ASSEMBLY. - 1 - - 1 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1803078-3 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 PART NO SPACER, PRECISION FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 1 1803078-3 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-9 1 2079764 1 2119083 - 1 259 251 250 249 246 244 243 242 1 1 - ITEM NO 1 1 1 1 - 1 - 1 P LTR DESCRIPTION DATE SEE SHEET 1 2 - - - 1 - 2 1 REF - - - 1 1 - 1 - - 1 1 - 1 1 1 - - - - 7-18023-7 2168400-6 2119580-1 2063440-1 356885-4 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1901092-1 1-690438-0 2168083-1 2168083-6 1-455888-8 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338683-2 1-2168083-0 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 1-2119644-2 2079383-8 2161328-1 1-1320908-6 1803089-1 22283-1 356835-1 240792-1 1633630-2 980371-4 2168083-2 1-18028-2 2119533-1 690463-1 1-2168083-1 690464-4 2119862-1 2280441-1 3-22280-3 4-1633927-2 690468-1 3-238009-9 3-2119784-9 1633609-5 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 - 1 1 - 1 - - 1 - 1 - - 1 - 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 - 1 1 2 1 - 1 1 2 - - 1 1 2 - 2 1 - 2 3 2 - - 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 2 1 1 - 1 2 - 1 1 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 2 - 1 1 1 2 - 1 1 1 2 - - 1 1 2 1 1 1 1 - 1 - 1 - 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STOP, SHEAR TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, SET, FLT PNT, M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SCR, BHSC, RoHS (M4 X 16) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, REAR STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL PLATE, STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FLOATING SHEAR, REAR SCR, SKT HD CAP, RoHS, M3 X 6 SHEAR PLATE, REAR SHEAR HOLDER, REAR INSERT, SHEAR SPRING, COMPRESSION ANVIL, COMBINATION DEPRESSOR SHEAR, REAR BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION O PREMIUM CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 12 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 10 66 - 2063440-1 - .140 [3.56 mm] A PART NUMBERS REQUIRED F F .091 [2.31 mm] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 02APR2013 CHK 12APR2013 APVD 12APR2013 R.O.WILSON K.J.STAKEM T.L.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2063440-1 1 356885-4 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 2 2168400-5 1 2119653-2 1 1-2119656-0 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1901092 1 1-690438-0 2 2168083-1 1 2168083-6 1 1-455888-8 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338683-2 2 1-2168083-0 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-2 2 2079383-8 1 2161328 1 1-1320908-6 1 1803089-1 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1633630-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 690463-1 2 1-2168083-1 1 690464-4 1 2119862 1 2280441-1 1 SIMP_3-22280-3 .. 1 ITEM_10 .. 1 ITEM_9 1 4-1633927-2 .. 1 ITEM_7 1 690468-1 .. 1 ITEM_5 1 3-238009-9 1 3-2119784-9 .. 1 ITEM_2 1 1633609-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119580-1 241 240 239 238 237 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 121 117 96 95 93 82 71 67 66 63 62 61 59 56 53 49 48 41 40 39 38 33 32 30 29 27 26 25 24 23 21 20 19 17 16 15 14 13 12 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 2 2168400-6 DESCRIPTION PRODUCT SPEC - 1 7-18023-7 Ocean Side Feed Applicator - DRAWING NO 2151917 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR - FEED TYPE SEE SHEET 1 DWN APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 53 249 8 6 A 166 242 2 6 63 238 163 59 259 82 136 1 137 C 1 3 172 56 C 1 4 SERVO LATCH PLATE 41 240 133 4 135 17 198 164 66 12 67 241 2 11 A 95 213 96 A 33 SERVO FEEDER NOT INCLUDED B DATE 251 MECHANICAL D DESCRIPTION 23 117 19 20 10 24 21 30 26 13 237 16 12 B 15 14 25 143 27 61 CAM POSITIONS 30mm STROKE REF 29 REF 30mm STROKE 30mm STROKE 142 30 ITEM 30 LOCATED AT FRONT HOLES 29 151 121 93 141 32 8 1 144 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2013 CHK 12APR2013 APVD 12APR2013 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151917 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B