0638002850

Crimp Height Micrometer Order Number 63800-2850 Application Tooling Specification FEATURES     Measuring range: 0.0-25.0mm (0.00-1.00”) Resolution: 0.001mm (.00005”) Accuracy: ±0.002mm (.0001”) Calibration certificate included (traceable to NIST) DESCRIPTION HANDLE SPINDLE LOCK RATCHET STOP SPINDLE ANVIL FRAME LCD DISPLAY Figure 1 FUNCTION KEYS This micrometer is specifically designed to measure crimp height. It has a flat anvil (thin blade) that supports the top of the crimp while a pointed spindle contacts the bottom radial surface. See Figure 1. LCD DISPLAY ABSOLUTE MEASURING RELATIVE MEASURING SET THE ORIGIN BATTERY VOLTAGE IS LOW DATA OUTPUT TO PC Figure 2 Doc. No: 638002850 Revision: A Release Date: 04-27-18 Revision Date: 04-27-18 UNCONTROLLED COPY INCH MODE Page 1 of 4 Crimp Height Micrometer OPERATION 1. There are two ways of pressing the function keys: Press (less than 2 seconds) and release Press and hold (more than 2 seconds) 2. ON/OFF or SET = ON/OFF = Power on/off = SET = Set the origin (“SET” flashes once on the display, and the display is set to “0”.) 3. ABS/INC or UNIT = ABS/INC = Absolute/Relative measuring mode selection = UNIT = Metric/Inch measuring mode conversion 4. DATA OUTPUT (Requires data cable, Molex part number 638002855) = Output data once ( flashes once) = Output data continuously (   on continuously). To stop, the key Do not press the keys with a sharp object. Do not press the keys with a sideways motion. POWER 1. The battery is LR44, 1.5V. Replace the battery when the display is blurring or the symbol appears. Note: Be sure to wipe the battery clean before installation. 2. If the micrometer is not in use for 5 minutes, the device will shut off. The micrometer will turn on when pressing and releasing the ON/OFF key or turning the spindle. 3. Power off the micrometer when not in use by pressing and releasing the ON/OFF key. 4. Remove the battery before storing the micrometer. Doc. No: 638002850 Revision: A Release Date: 04-27-18 Revision Date: 04-27-18 UNCONTROLLED COPY Page 2 of 4 Crimp Height Micrometer HOW TO MEASURE CRIMP HEIGHT (See Figure 4) 1. Complete the crimping tool setup procedure. 2. Crimp a minimum of five samples. MICROMETER ANVIL The formed side of the crimp is against the micrometer’s anvil. Position the micrometer spindle in the center of the conductor crimp. BELL MOUTH SPINDLE LOCK HANDLE CONDUCTOR CRIMP HEIGHT Figure 4 3. Place the micrometer anvil (flat blade) across the top of the form radii of the conductor crimp. Do not take the measurement near the conductor bell mouth. 4. Rotate the micrometer spindle until the point contacts the bottom radial (curved) surface. Do not excessively tighten the point against the terminal. 5. Record the crimp height readings. A minimum of five crimp height readings are necessary to confirm the crimping tool setup. A minimum of 25 readings should be taken for determining process capability. For additional information, refer to the Molex Quality Crimping Handbook (TM-638000029). SPECIFICATIONS    Measuring force: 5-10N Operation temperature: 0-40°C (32-104°F) Protection class: IP65 (Resists water spray) TROUBLESHOOTING Symptom Display “E 1” Display “Exxxxx” Display “E 2” Display “E 3” Display “E 8” Measuring value is incorrect No display Display is blurring or appears Output data is incorrect Doc. No: 638002850 Revision: A Cause Resolution Measuring value over display range .1” Reset the origin or convert to relative measurement mode. Origin is too great Internal error in the micrometer Something wrong with the sensor Measuring surfaces are dirty Origin is not correct Reset the origin. Battery voltage is low Replace the battery. Battery voltage is low Replace the battery. Release Date: 04-27-18 Revision Date: 04-27-18 Reset the battery. Clean the measuring surfaces. Reset the origin. UNCONTROLLED COPY Page 3 of 4 Crimp Height Micrometer MAINTENANCE Each operator of the tool should be aware of and responsible for the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. When the tool is not in use, turn it off and store it in a clean, dry area. 4. There are no repair parts available for this tool except for the batteries. Should the tool be damaged, a new tool is required. Warranty This tool is only for measuring crimped terminals. All tools are warranted to be free of manufacturing defects for one year. Should such a defect occur, a repair or exchange of the tool would be free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 638002850 Revision: A Release Date: 04-27-18 Revision Date: 04-27-18 UNCONTROLLED COPY Page 4 of 4