3G3MV-A4002

Motion Control and Drive Technology General The 3G3MV is a sensorless flux vector control inverter for power sizes up to 7.5 kW. Vector control provides improved speed holding and motor torque at low speeds, without the need for an encoder feedback signal. To enable the 3G3MV to be integrated into systems, there are configurable digital I/O, configurable analogue I/O plus all digital I/O can be wired in NPN or PNP. Characteristics: − − − − − − − − − − − − − − − Power range 0.1..7.5 kW Sensorless vector controlled inverter Compact size Frequency setting signal 0..10 V / 4..20 mA 150% overload / 60 sec 100% torques at 0.5 Hz Customised application software Overload detection Pulse input Programmable second analogue input Integrated PID controller 16 programmable fixed frequencies DC injection In−built operator/copy unit Optional field bus modules (DeviceNet, PROFIBUS, CANopen, Interbus−S) − True PLC functionality as option − PC configuration tool SYSDRIVE Configurator − Approvals: CE, UL, c−UL Frequency Inverter 3G3MV c System Configuration In order to conform to the applicable EMC directives, it is necessary to fit suitable EMC filters and follow the installation guidelines given. Power supply L1 L2 L3 PE Control cabinet mounting on metal plate Shield Contact surface to metal plate Mains filter (footprint style) Shield U V W PE M 415 Frequency Inverter Motion Control and Drive Technology Product Overview Max. motor output Frequency Inverter 3G3MV Output current Model code Single–phase 230 V 0.12 kW 0.25 kW 0.55 kW 1.1 kW 1.5 kW 2.2 kW 4.0 kW 0.8 A 1.5 A 3.0 A 5.0 A 8.0 A 11 A 17.5 A 3G3MV–AB001 3G3MV–AB002 3G3MV–AB004 3G3MV–AB007 3G3MV–AB015 3G3MV–AB022 3G3MV–AB040 Three–phase 230 V 0.12 kW 0.25 kW 0.55 kW 1.1 kW 1.5 kW 2.2 kW 4.0 kW 0.8 A 1.5 A 3.0 A 5.0 A 8.0 A 11 A 17.5 A 3G3MV–A2001 3G3MV–A2002 3G3MV–A2004 3G3MV–A2007 3G3MV–A2015 3G3MV–A2022 3G3MV–A2040 Three–phase 400 V 0.25 kW 0.55 kW 1.1 kW 1.5 kW 2.2 kW 3.0 kW 4.0 kW 5.5 kW 7.5 kW 1.2 A 1.8 A 3.4 A 4.8 A 5.5 A 7.2 A 9.2 A 14.8 A 18.0 A 3G3MV–A4002 3G3MV–A4004 3G3MV–A4007 3G3MV–A4015 3G3MV–A4022 3G3MV–A4030 3G3MV–A4040 3G3MV–A4055 3G3MV–A4075 Accessories Mains filter, braking resistors, ferrite rings Inverter Model code Mains filter (footprint style) AB001 AB002 AB004 AB007 AB015 AB022 AB040 A2001 A2002 A2004 A2007 A2015 A2022 A2040 3G3MV–PFI1010–E 3G3MV–PFI1010–E 3G3MV–PFI1010–E 3G3MV–PFI1020–E 3G3MV–PFI1020–E 3G3MV–PFI1030–E 3G3MV–PFI1040–E 3G3MV–PFI2010–E 3G3MV–PFI2010–E 3G3MV–PFI2010–E 3G3MV–PFI2010–E 3G3MV–PFI2020–E 3G3MV–PFI2020–E 3G3MV–PFI2030–E Braking resistors (3% ED) 3G3IV–PERF150WJ401 (400 Ω) 3G3IV–PERF150WJ401 (400 Ω) 3G3IV–PERF150WJ201 (200 Ω) 3G3IV–PERF150WJ201 (200 Ω) 3G3IV–PERF150WJ101 (100 Ω) 3G3IV–PERF150WJ700 (70 Ω) 3G3IV–PERF150WJ620 (62 Ω) 3G3IV–PERF150WJ401 (400 Ω) 3G3IV–PERF150WJ401 (400 Ω) 3G3IV–PERF150WJ201 (200 Ω) 3G3IV–PERF150WJ201 (200 Ω) 3G3IV–PERF150WJ101 (100 Ω) 3G3IV–PERF150WJ700 (70 Ω) 3G3IV–PERF150WJ620 (62 Ω) Braking resistors (10% ED) – – – – – – – – – – – – – – Ferrite rings 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/2 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/2 416 Motion Control and Drive Technology Accessories (Continued) Mains filter, braking resistors, ferrite rings (Continued) Inverter Model code Mains filter (footprint style) A4002 A4004 A4007 A4015 A4022 A4030 A4040 A4055 A4075 3G3MV–PFI3005–E 3G3MV–PFI3005–E 3G3MV–PFI3010–E 3G3MV–PFI3010–E 3G3MV–PFI3010–E 3G3MV–PFI3020–E 3G3MV–PFI3020–E 3G3MV–PFI3030–E 3G3MV–PFI3030–E Braking resistors (3% ED) 3G3IV–PERF150WJ751 (750 Ω) 3G3IV–PERF150WJ751 (750 Ω) 3G3IV–PERF150WJ751 (750 Ω) 3G3IV–PERF150WJ401 (400 Ω) 3G3IV–PERF150WJ301 (300 Ω) 2x 3G3IV–PERF150WJ401 (200 Ω) 2x 3G3IV–PERF150WJ301 (150 Ω) – – Frequency Inverter 3G3MV Braking resistors (10% ED) – – – 3G3IV–PLKEB41P5 (400 Ω) 3G3IV–PLKEB42P2 (250 Ω) 3G3IV–PLKEB43P7 (150 Ω) 3G3IV–PLKEB43P7 (150 Ω) 3G3IV–PLKEB45P5 (100 Ω) 3G3IV–PLKEB47P5 (75 Ω) Ferrite rings 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/1 3G3IV–PFO OC/2 3G3IV–PFO OC/2 3G3IV–PFO OC/2 3G3IV–PFO OC/2 Other accessories Description Connecting cable for 2nd analogue input DIN track adapter for installation without p mains filter i filt Cable length − − − Model code 3G3MV–PCN–CN2 3G3EV–PSPAT3 (1.1 kW single–phase, 0.25..2.2 kW three–phase) Option cards Description Option cards for DeviceNet Option cards for: − CANopen − Interbus S − PROFIBUS−DP Model code 3G3MV–PDRT–SINV1 On request Programming and Documentation Programming Description SYSDRIVE Configurator. Programming software for Frequency Inverter. For WINDOWS 95/98/NT4.0 − see page 456 Connecting cable PC Cable length − Model code SYSDRIVE Configurator 3m 3G3IV–PCN329–E Technical Documentation English g documentation d t ti Product 3G3MV Title User Manual Model code I527–E2 417 Frequency Inverter Motion Control and Drive Technology Specifications 230 V class Single−phase: 3G3MV−_ Three−phase: 3G3MV−_ Maximum permissible motor output Output data p Inverter rating Rated output current Max. output voltage Output frequencies Supply Rated input voltage and frequency Max. voltage deviation Max. frequency deviation Weight kg kW kVA A AB001 A2001 0.12 0.3 0.8 AB002 A2002 0.25 0.6 1.6 Frequency Inverter 3G3MV AB004 A2004 0.55 1.1 3.0 AB007 A2007 1.1 1.9 5.0 AB015 A2015 1.5 3.0 8.0 AB022 A2022 2.2 4.2 11.0 AB040 A2040 4.0 6.7 17.5 Proportional to input voltage: 0..240 V 0.1..400 Hz 200..240 VAC, 50/60 Hz −15%..+10% +5% 0.5 0.5 0.5 0.8 0.8 1.3 1.5 400 V class Three−phase: 3G3MV−_ Maximum permissible motor output Output data p Inverter rating Rated output current Max. output voltage Output frequencies Supply Rated input voltage and frequency Max. voltage deviation Max. frequency deviation Weight kg kW kVA A A4002 0.25 0.9 1.2 A4004 0.55 1.4 1.8 A4007 1.1 2.6 3.4 A4015 1.5 3.7 4.8 A4022 2.2 4.2 5.5 A4030 3.0 5.5 7.2 A4040 4.0 7.0 9.2 A4055 5.5 11.0 14.8 A4075 7.5 13.8 18.0 Proportional to input voltage: 0..400 V 0.1..400 Hz 380..460 VAC, 50/60 Hz −15%..+10% +5% 1.3 1.3 1.3 1.3 1.5 2.0 2.0 2.0 2.0 418 Motion Control and Drive Technology Specifications (Continued) General data Control functions Control methods Output frequency range Frequency tolerance q y Frequency Inverter 3G3MV Sinus PWM, switchable between V/f and voltage vector control 0.1..400 Hz Digital set value: ±0.01% (−10..+50°C) Analogue set value: ±0.5% (25 ±10 °C) Resolution of frequency set q y value Resolution of output frequency Overload capability Frequency set value q y Digital set value: 0.01 Hz (100 Hz) Analogue set value: 1/1000 of maximum frequency 0.01 Hz 150%/60 s 0..10 V (20 kΩ), 4..20 mA (250 Ω), 0..20 mA (250 Ω) Pulse signal Braking torque gq (short term peak torques) Up to 200 W 550 W, 1.1 kW 1.5 kW >1.5 kW 150% 100% 50% 20% Continuous braking torque approx. 20% without, 150% with external braking resistor Protection functions Motor overload protection Short−term peak current Overload Overvoltage Undervoltage Mains failure, adjustable ,j Electronically adjustable motor protection Fault switch off at 150% rated current after 60 s Fault tripping at 410 V (820 V for 400V types) intermediate circuit voltage Fault tripping at 160 V (400 V for 400V types) intermediate circuit voltage Fault switch off for failure >15 ms Fault switch off for failure >0.5 s No fault tripping Excess temperature of heat sink Stall prevention Fan monitoring Earth fault Functionality y Binary inputs Binary outputs Analogue output Analogue inputs Braking/acceleration times Display py Electronic protection Separately adjustable for braking, operation and acceleration Electronic stall prevention Electronic protection (earth current monitoring) 7 freely programmable inputs 1 relay output, 2 freely programmable open collector outputs 1 programmable analogue output (0..10 V)/pulse output 2 analogue inputs, 0..10 V, 4..20 mA, 0..20 mA 0.01..6000 s Optionally frequency, current or set value Error and status LED Ambient conditions Degree of protection Cooling Ambient temperature p IP20, wall mounting Cooling fan for 0.75 kW (200 V), 1.5 kW (400 V) Open air mounting: −10 °C..50 °C Wall mounting: −10 °C..40 °C Ambient humidity Storage temperature Installation Installation height Vibrations 95% (without condensation) −20 °C..+60 °C In control cabinet, free of dust and corrosive gases Max. 1000 m 1 g at