VTBN6GRL

VTB Pick-to-Light Optical Touch Button Instruction Manual Ergonomic optical touch button for pick-to-light applications • • • • • • • • • Microcontroller-based photoelectric touch buttons A cost-effective and easy-to-install alternative to capacitive touch switches and mechanical push buttons for error proofing and parts-verification applications Ergonomically designed to eliminate hand, wrist, and arm stresses associated with repeated switch operation; requires no physical pressure to operate Illuminated base provides a bright, easy-to-see job light in one or two colors, depending on model LED power and output indicators NPN or PNP output, depending on model Immune to ambient light, EMI and RFI interference High excess gain cuts through heavy airborne contamination to function in almost any environment Pre-installed field covers protect the device and prevent inadvertent activation WARNING: • Do not use this device for personnel protection • Using this device for personnel protection could result in serious injury or death. • This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A device failure or malfunction can cause either an energized (on) or deenergized (off) output condition. Models One-Color Job Light Models Job Light Color Cable 1 Green Red Blue VTBN6 VTBN6R VTBN6B 2 m 4-wire cable VTBN6Q VTBN6RQ VTBN6BQ 4-pin Euro QD VTBN6L VTBN6RL VTBN6BL 2 m 4-wire cable VTBN6LQ VTBN6RLQ VTBN6BLQ 4-pin Euro QD VTBP6 VTBP6R VTBP6B 2 m 4-wire cable VTBP6Q VTBP6RQ VTBP6BQ 4-pin Euro QD VTBP6L VTBP6RL VTBP6BL 2 m 4-wire cable VTBP6LQ VTBP6RLQ VTBP6BLQ 4-pin Euro QD Upper Housing Output Type Job Light Input NPN 0 V DC PNP +4 V DC to 30 V DC Output Type Job Light Input NPN 0 V DC PNP +4 V DC to 30V DC Polysulfone Polycarbonate Polysulfone Polycarbonate Two-Color Job Light Models Green and Red (see Wiring) Cable 1 VTBN6GR 2 m 5-wire cable VTBN6GRQ 5-pin Euro QD VTBN6GRL 2 m 5-wire cable VTBN6GRLQ 5-pin Euro QD VTBP6GR 2 m 5-wire cable VTBP6GRQ 5-pin Euro QD VTBP6GRL 2 m 5-wire cable VTBP6GRLQ 5-pin Euro QD Upper Housing Polysulfone Polycarbonate Polysulfone Polycarbonate 1 To order the 9 m (30 ft) cable models, add the suffix "W/30" to the cabled model number. (For example, VTBN6 W/30.) Models with a quick disconnect connector require a mating cable. (See Quick Disconnect (QD) Cables on p. 4). Original Document 67570 Rev. G 27 January 2021 67570 VTB Pick-to-Light Optical Touch Button Overview Banner VTB Series touch buttons are ergonomically designed to eliminate the hand, wrist, and arm stresses associated with mechanical push buttons. They require no physical pressure to operate. LED indicators light when power is on and outputs are activated. The solid-state output interfaces to a system controller, which is pre-programmed for a specific sequence of tasks. Mounted in or near each bin in an assembler’s work station, the sensor job light signals the assembler which bins contain items to be picked in a given operation and in what order they should be picked. As the assembler takes a part in sequence, then reaches a finger into the yoke of the corresponding touch button, the sensor senses that the part was removed and it sends an output signal to the controller. The controller then verifies if the correct part was taken and may respond by turning that job light OFF, activating the job light of the next bin in the sequence. If multiple parts are to be removed from one bin, the job light may remain ON until the appropriate number of signals is returned to the controller. If an incorrect part is selected, the control system may be wired to signal an alarm for the assembler and/or a supervisor, or it may be programmed to interpret the action as a call for parts. All models are immune to EMI, RFI, and ambient light interference. VTBs have either a black polysulfone or red polycarbonate upper housing (depending on model) and a translucent white polycarbonate base. Environmental considerations for use of the two upper housing types differ; see specifications. The entire base section lights to provide a bright job light where a task is to be performed. The 30 mm threaded base on all models provides easy mounting. Rugged translucent polypropylene (TP) field covers are installed on all models to prevent inadvertent switch actuation due to objects (such as loose clothing or debris) which might accidentally block the sensing beam. The polypropylene material is capable of absorbing high impact (even at low temperatures) and is highly resistant to abrasion and to damage by most chemicals. EU Declaration of Conformity (DoC) Banner Engineering Corp. herewith declares that these products are in conformity with the provisions of the listed directives and all essential health and safety requirements have been met. For the complete DoC, please go to www.bannerengineering.com. Product Directive VTB Optical Touch Buttons DC Models EMC Directive 2014/30/EU Representative in EU: Peter Mertens, Managing Director, Banner Engineering BV. Address: Park Lane, Culliganlaan 2F, bus 3,1831 Diegem, Belgium. Indicators Power ON/OFF LED Black Polysulfone or Red Polycarbonate Output Conducting LED Switch Touch Area Translucent White Polycarbonate Base/Job Light Power ON/OFF (red): Steady ON when power is applied Output Conducting (red): Steady ON when button is activated OFF when button is not activated Job Light: Steady ON or flashing 2 when a task is to be performed Installation Mount the Device Using the Threaded Base 1. If your device came with a lock washer or gasket, place it on the threaded base. 2. Insert the base of the device though a hole or a bracket. • If desired and available, insert the device through an appropriately sized hole in the machine or equipment at the desired location. • If a bracket is needed, insert the device into the bracket. 3. Thread the mounting nut onto the base of the device, finger tight. 4. If using a bracket, mount the device and the bracket to the machine or equipment at the desired location. Do not tighten the mounting screws at this time. 5. Check the device alignment, if precise alignment is necessary. 2 2 Flashing job light is dependent on wiring. Color is dependent on model and wiring. www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 67570 Rev. G VTB Pick-to-Light Optical Touch Button 6. Tighten the nut. 7. If using a bracket, tighten the mounting screws to secure the device and the bracket in the aligned position. Wiring Single-color models may be wired for either a solid or flashing job light. The wiring of two-color models determines the job light. Color flashing job light is not available. Cabled model wiring shown. Cabled and QD model wiring is functionally identical. • • For solid color, use the standard wiring diagram. For flashing (2 Hz), use the alternate wiring diagrams. One-Color Job Light, NPN (Sinking) Output Models One-Color Job Light, PNP (Sourcing) Output Models Two-Color Job Light Models Solid Job Light Solid Job Light NPN (Sinking) Output Models bn bu bk wh + 12-30V dc - Load Job Light Enable 0V dc Flashing Job Light bn bu bk wh bn bu bk wh - Load Job Light Enable +4-30 V dc Flashing Job Light - 12-30 V dc + Load Job Light Enable +4-30 V dc bn bu bk wh bn bu bk wh gy + 12-30 V dc + 12-30V dc - Load Green Job Light Enable — 0V dc Red Job Light Enable — 0V dc PNP (Sourcing) Output Models - 12-30V dc + Load Job Light Enable 0V dc bn bu bk wh gy + 12-30 V dc - Load Green Job Light Enable — +4-30 V dc Red Job Light Enable — +4-30 V dc Specifications Supply Voltage and Current One-color job light models: Less than 120 mA max current at 12 V DC and less than 70 mA max current at 30 V DC (exclusive of load) Two-color job light models: Less than 67 mA max current at 12 V DC; less than 40 mA max current at 24 V DC; and less than 35 mA max current at 30 V DC (exclusive of load) Indicators 2 green LED indicators: Power ON and Output Conducting Base lights green, red or blue (depending on model and wiring) as a job light when input line is enabled. One-color models may be wired for flashing, rather than solid color operation. Supply Protection Circuitry Protected against reverse polarity and transient voltages (fast-transient and overvoltage) Connections PVC-jacketed 2 m (6.5 ft) cables or 4-pin M12/Euro-style QD fitting, depending on model; integral 9 m (30 ft) cables are also available. Accessory QD cables required for QD models. Output Configuration 1 current sinking (NPN) open collector transistor or 1 current sourcing (PNP) open collector transistor, depending on model Ambient Light Immunity Up to 120,000 lux (direct sunlight) Output Rating Max. load: 150 mA On-state saturation voltage: < 1.5 V at 150 mA Off-state leakage current: < 10 μA Output Protection Circuitry All models protected against false pulse on power-up (outputs held OFF for 1 second at power-up), overload and short-circuits. EMI/RFI Immunity Immune to EMI and RFI noise sources, per IEC 947-5-2 Construction Totally encapsulated, non-metallic enclosure. Black polysulfone or red polycarbonate upper housing (see Application Note below); translucent white polycarbonate base. Electronics fully epoxy-encapsulated. Protective cover: Polypropylene copolymer Output Response Time 100 milliseconds ON/OFF P/N 67570 Rev. G www.bannerengineering.com - Tel: + 1 888 373 6767 3 VTB Pick-to-Light Optical Touch Button Operating Conditions –20 °C to +50 °C (–4 °F to +122 °F) 90% at +50 °C maximum relative humidity (non-condensing) Required Overcurrent Protection Environmental Rating Meets NEMA standards 1, 3, 4, 4X, 12, and 13; IEC IP66 Application Notes Environmental considerations for models with polysulfone upper housings: The polysulfone upper housing will become brittle with prolonged exposure to outdoor sunlight. Window glass effectively filters longer wavelength ultraviolet light and provides excellent protection from sunlight. Avoid contact with strong alkalis. Clean periodically using mild soap solution and a soft cloth. Environmental considerations for models with polycarbonate upper housings: Avoid prolonged exposure to hot water and moist high temperature environments above 66° C (150° F). Avoid contact with aromatic hydrocarbons (such as xylene and toluene), halogenated hydrocarbons and strong alkalis. Clean periodically using mild soap solution and a soft cloth. WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com. Certifications Supply Wiring (AWG) Required Overcurrent Protection (Amps) 20 5.0 22 3.0 24 2.0 26 1.0 28 0.8 30 0.5 Dimensions Accessories Quick Disconnect (QD) Cables Use the 4-pin Euro-style cordsets with the one-color job light models. 4 www.bannerengineering.com - Tel: + 1 888 373 6767 P/N 67570 Rev. G VTB Pick-to-Light Optical Touch Button 4-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model Length MQDC-406 2 m (6.56 ft) MQDC-415 5 m (16.4 ft) MQDC-430 9 m (29.5 ft) MQDC-450 15 m (49.2 ft) MQDC-406RA 2 m (6.56 ft) MQDC-415RA 5 m (16.4 ft) MQDC-430RA 9 m (29.5 ft) Style Dimensions 44 Typ. Straight M12 x 1 ø 14.5 3 4 30 Typ. [1.18"] 15 m (49.2 ft) 2 1 32 Typ. [1.26"] Right-Angle MQDC-450RA Pinout (Female) 1 = Brown 2 = White 3 = Blue 4 = Black M12 x 1 ø 14.5 [0.57"] Use the 5-pin Euro-style cordsets with the two-color job light models. 5-Pin Threaded M12/Euro-Style Cordsets—Single Ended Model MQDC1-501.5 Length Style Dimensions 0.5 m (1.5 ft) MQDC1-506 2 m (6.5 ft) MQDC1-515 5 m (16.4 ft) MQDC1-530 9 m (29.5 ft) MQDC1-506RA 2 m (6.5 ft) MQDC1-515RA 5 m (16.4 ft) 44 Typ. Straight M12 x 1 ø 14.5 2 1 3 5 4 32 Typ. [1.26"] 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray 30 Typ. [1.18"] Right-Angle MQDC1-530RA Pinout (Female) 9 m (29.5 ft) M12 x 1 ø 14.5 [0.57"] Mounting Brackets All measurements are in mm SMB30A • Right-angle bracket with curved slot for versatile orientation • Clearance for M6 (¼ in) hardware • Mounting hole for 30 mm sensor • 12-ga. stainless steel 45 C 61 B A 69 Hole center spacing: A to B=40 Hole size: A=ø 6.3, B= 27.1 x 6.3, C=ø 30.5 P/N 67570 Rev. G SMB30SC • Swivel bracket with 30 mm mounting hole for sensor • Black reinforced thermoplastic polyester • Stainless steel mounting and swivel locking hardware included 67 B 58 29 A Hole center spacing: A=ø 50.8 Hole size: A=ø 7.0, B=ø 30.0 www.bannerengineering.com - Tel: + 1 888 373 6767 5 VTB Pick-to-Light Optical Touch Button SMB30FA • Swivel bracket with tilt and pan movement for precise adjustment • Mounting hole for 30 mm sensor • 12-ga. 304 stainless steel • Easy sensor mounting to extrude rail T-slot • Metric and inch size bolt available 83.2 36.3 68.9 B A Bolt thread: SMB30FA, A= 3/8 - 16 x 2 in; SMB30FAM10, A= M10 - 1.5 x 50 Hole size: B= ø 30.1 SMB30MM • 12-ga. stainless steel bracket with curved mounting slots for versatile orientation • Clearance for M6 (¼ in) hardware • Mounting hole for 30 mm sensor 57 70 C 57 B SMBAMS30RA • Right-angle SMBAMS series bracket • 30 mm hole for mounting sensors • Articulation slots for 90°+ rotation • 12-ga. (2.6 mm) cold-rolled steel 45 C 53 A B 48 Hole center spacing: A=26.0, A to B=13.0 Hole size: A=26.8 x 7.0, B=ø 6.5, C=ø 31.0 SMBAMS30P • Flat SMBAMS series bracket • 30 mm hole for mounting sensors • Articulation slots for 90°+ rotation • 12-ga. 300 series stainless steel 45 C 93 A B A Hole center spacing: A = 51, A to B = 25.4 Hole size: A = 42.6 x 7, B = ø 6.4, C = ø 30.1 Hole center spacing: A=26.0, A to B=13.0 Hole size: A=26.8 x 7.0, B=ø 6.5, C=ø 31.0 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE. Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents. © Banner Engineering Corp. All rights reserved