E160-89

A SERIES BATTERY CONNECTOR The Anderson™ family of A Series Battery Connectors are expertly designed for ease of use and incorporate an innovative contact carrier to simplify assembly. The A Series connectors include standard 80, 160, and 320 sizes. Robust design and materials offer superior performance. All Materials chosen are RoHS compliant and selected to ensure years of reliability in adverse industrial environments. These attributes make the A Series connectors the ideal choice for a wide range of industrial applications in Material Handling, Battery Charging, Utility Vehicles, Motive Power, and Sweepers/Scrubbers amongst many others. KEY ATTRIBUTES Safety Agency Approvals - UL and CSA. Voltage Keying - A series connectors offer keys for Dry-Cell, Wet-Cell, and Universal applications coded for 24/36/48/72/80 and 96 volts DC applications. Sturdy Advanced Polymer Housings - Provide superior resistance to impact, acid and temperature extremes. Silver Plated Copper Contacts - Provide excellent conductivity and superior mating cycle performance. © 2020 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, SB®, SBE®, SBX®, SBS® and the APP Logo are registered trademarks of Anderson Power Products, Inc. Anderson™ is a trademark of Anderson Power Products, Inc. Anderson will use reasonable efforts to include accurate and up-to-date content in the catalog. All product information contained in the catalog including ordering information, illustrations, specifications, and dimensions, are believed to be reliable as of the date of publishing, but is subject to change without notice. Anderson makes no warranty or representation as to its accuracy. Content in the catalog may contain technical inaccuracies, typographical errors and may be changed or updated without notice. Anderson may also make improvements and/or changes to the products and/or to the programs described in the content at any time without notice. Current sales drawings and specifications are available upon request. Neither Anderson nor any party involved in creating, producing, or delivering this catalog shall be liable for any direct, incidental, consequential, indirect, or punitive damages arising out of your use of this catalog or any errors or omissions in its content. SPECIFICATIONS A SERIES Battery Connector ELECTRICAL All Data Subject To Change Without Notice Current Ratings (Amperes) A80 Wire Size: CSA* UL** 10 mm² 70 90 16 mm² 90 120 25 mm² 110 140 35 mm² 120 160 50 mm² N/A N/A 1/0 AWG N/A N/A 70 mm² N/A N/A 3/0 AWG N/A N/A 95 mm² N/A N/A 4/0 AWG N/A N/A 120 mm² N/A N/A A160 CSA* UL** N/A N/A 90 120 120 160 140 180 160 220 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A A320 CSA* UL** N/A N/A N/A N/A N/A N/A N/A N/A 165 220 190 270 200 260 240 300 245 425 250 425 260 450 *  CSA allows for maximum temperature rise = 30°C ** UL allows for total temperature (based on min. 25°C ambient) = 105°C Voltage Ratings A80 A160 A320 CSA UL CSA UL CSA UL AC / DC 600V 600V 600V 600V 600V 600V DWV (AC) 2200 2200 2200 Wire Range Power - Min. Power - Max. Upper Aux. - Min. Upper Aux. - Max. Lower Pilot Aux. - Min. Lower Pilot Aux. - Max. A80 A160 A 20 mm² AWG mm² AWG mm² AWG 10 #8 16 #6 50 1/0 35 #2 50 1/0 120 4/0 1.5 #18 4 #12 4 #12 2.5 #14 4 #12 4 #12 1.5 #18 6 #10 6 #10 2.5 #14 6 #10 6 #10 Average Initial Contact Resistance Across Mated Connector- micro-ohms A160 A320 Avg. Contact Resistance - Power 65 A80 55 30 Avg. Contact Resistance - Aux. 920 1000 1100 Operating Temperature (all Series): -25 to 75°C MECHANICAL Misc. Data A80 A160 Avg. Mating Force N (lb) Contact Retention N (lb) Degree of Protection Flammability 68 (15.3) 170 (38.2) 134 (30) min 445 (100) min IP23 IP23 UL94 HB, Horizontal Burn A320 71 (16.0) 445 (100) min IP23 MATERIALS Housings Contacts Contact Plating - Power (min.) Contact Plating - Auxiliary (min.) Hardware A80 - A160 - A320 PA6 (Nylon) glass filled Copper alloy silver plate Silver Plating - 6 microns Silver Plating - 6 microns Steel, zinc chromate plate www.andersonpower.com -3- 50 45 40 35 30 25 20 15 10 5 0 A80 Temperature Rise Ambien t Temperature (°C ) Temperature (°C) TEMPERATURE CHARTS 0 20 40 60 80 100 120 140 160 180 A80 Derating Curve 1 75 65 55 45 35 25 0 20 40 60 80 16mm 35mm 10mm A160 Temperature Rise 0 20 40 60 25mm 80 100 120 140 160 180 200 35 mm² 50 100 150 200 75 50 25 0 40 80 50 mm 2/0-70mm² 120 160 200 240 250 300 350 4/0-95mm² 25 mm² 35 mm² 16 mm² A320 Derating Curve 1 125 100 75 50 25 0 50 Current (A) 1/0-50 mm² 10mm 100 16 mm² A320 Temperature Rise 0 16mm Current (A) 25 mm² Ambient Temperature ( °C) Temperature (°C) 50 45 40 35 30 25 20 15 10 5 0 160 180 125 Current (A) 50 mm 140 A160 Derating Curve 1 Ambien t Temperature (°C) Temperature (°C) 50 45 40 35 30 25 20 15 10 5 0 25mm 120 Current (A) Current (A) 35mm 100 100 150 200 250 300 350 400 Current (A) 120mm² 1/0-50 mm² 2/0-70mm² 4/0-95mm² 120mm² 1 0.8 Derating per IEC 60512-3 NOTE 1: Temperature ratings based on power contacts energized only. NOTE 2: Temperature rise charts are based on a 25°C ambient temperature. -4- www.andersonpower.com All Data Subject To Change Without Notice ORDERING INFORMATION 9 9 7 4 8 4 7 2 8 2 1 3 5 3 5 1 7 Components Item Number Description - mm² (AWG) Male A80 Female Male A160 Female Male A320 Female 3 Power Contacts Power Contact 10 mm² (8 AWG) 80-1010 80-1110 N/A N/A N/A N/A Power Contact 16 mm² (6 AWG) 80-1016 80-1116 160-1016 160-1116 N/A N/A Power Contact 25 mm² (4 AWG) 80-1025 80-1125 160-1025 160-1125 N/A N/A Power Contact 35 mm² (2 AWG) 80-1035 80-1135 160-1035 160-1135 N/A N/A Power Contact 50 mm² (1 AWG to 1/0) N/A N/A 160-1050 160-1150 320-1050 320-1150 Power Contact 70 mm² (2/0 to 3/0) N/A N/A N/A N/A 320-1070 320-1170 Power Contact 95 mm² (3/0 to 4/0) N/A N/A N/A N/A 320-1095 320-1195 Power Contact 120 mm² (4/0) N/A N/A N/A N/A 320-1004 320-1104 4 Upper Auxiliary Contact 4mm2 (12 AWG) NA NA 160-14 160-15 160-14 160-15 Upper Auxiliary Contact 1.5mm/2.5 mm - (18/14 AWG) E80-32 E80-33 320-24 320-25 320-24 320-25 5 Lower Pilot Auxiliary Contact 6mm2 (10 AWG) NA NA 160-12 160-13 160-12 160-13 Lower Pilot Auxiliary Contact E80-30 E80-31 320-22 320-23 320-22 320-23 1.5mm / 2.5 mm - (18/14 AWG) Voltage Coding Pins 8 Grey Coding Pin - Wet (160 and 320 use same 80-9 80-9 160-9 160-9 160-9 160-9 Coding Pins) Green Coding Pin - Dry (160 and 320 use same 80-17 80-17 160-17 160-17 160-17 160-17 Coding Pins) * Yellow Coding Pin - Universal (160 and 320 use same Coding Pins) 80-19 Not Used 160-19 9 ** Handle - High Profile with screws N/A N/A 32-89 32-89 32-89 32-89 ** Handle - Low Profile with screws 80-89 80-89 16-89 16-89 16-89 16-89 Handle Red - Low Profile with screws 80-8-R 80-8-R N/A N/A N/A N/A 1 Housing Only 80-1 80-2 160-1 160-2 320-1 320-2 2 Contact Holder 80-5B 80-5B 160-5 160-5 320-5 320-5 7 Cable Clamps with Screws 80-67 80-67 160-67 160-67 320-67 320-67 1+2+7+8 Male Housing with Contact Holder and Cable A80400-0009 Clamp with Screws (Gray Key) - Individual Pack 1+2+7+8 Female Housing with Contact Holder, **** Lower Pilot Auxiliary Holder, Cable Clamps with Screws - (Gray Key) - Individual Pack 1+2+7+ 8 Male Housing with Contact Holder and Cable Clamp with Screws (Green Key) - Individual Pack 1+2+7+8 Female Housing with Contact Holder, **** Lower Pilot Auxiliary Holder, Cable Clamps with Screws - (Green Key) - Individual Pack 1+2+7+ 8 Male Housing with Contact Holder and Cable Clamp with Screws (Yellow Key) A16400-0009 A80500-0009 A80400-0209 160-19 A32500-0009 A32400-0209 A16500-0209 A16403-0309 Not Used A32400-0009 A16500-0009 A16400-0209 A80500-0209 A80400-0309 Not Used A32500-0209 A32400-0309 - Individual Pack * Universal yellow coding key is only used on male connectors ** ABC 160 and ABC 320 handles work with both the ABC 160 and ABC 320 series connectors All Data Subject To Change Without Notice www.andersonpower.com -5- PART NUMBER CONFIGURATOR A80 Connector Part Number Selection Main Series Gender A80 4 or 5 4 Male 5 Female Coding Contact 25 - Handle Key Auxiliary Contacts 1 0 0 Packing 9 9 Individual 8 Bulk 00 None - Order Separately 0 None 10 10 mm² (#8 AWG) A (2) Lower Pilot Auxiliary Contacts 16 16 mm² (#6 AWG) B (2) Upper Auxiliary Contacts 25 25 mm² (#4 AWG) C (2) Lower Pilot Auxiliary Contacts & 35 35 mm² (#2 AWG) (2) Upper Auxiliary Contacts 0 No 0 Grey, Wet Cell 1 Black 2 Green, Dry Cell 2 Red 3 Yellow, Universal (use with male housing only) A160 Connector Part Number Selection Main Series A16 Gender Contact 4 or 5 25 4 Male 5 Female Coding - Handle Key Auxiliary Contacts 1 0 0 Packing 9 9 Individual 8 Bulk 0 None 25 mm² (#4 AWG) A (2) Lower Auxiliary Contacts 6 35 35 mm² (#2 AWG) B (2) Upper Auxiliary Contacts 4 12 50 50 mm² (1/0 AWG to #1 AWG) C (2) Lower Auxiliary Contacts & 6 10 00 None - Order Separately 16 16 mm² (#6 AWG) 25 0 No 1 Black mm² AWG 10 (2) Upper Auxiliary Contacts 4 12 D (2) Lower Auxiliary Contacts 1.5/2.5 18/14 E (2) Upper Auxiliary Contacts 1.5/2.5 18/14 F (2) Lower Auxiliary Contacts & 1.5/2.5 18/14 (2) Upper Auxiliary Contacts 1.5/2.5 18/14 0 Grey, Wet Cell 2 Green, Dry Cell 3 Yellow, Universal (use with male housing only) A320 Connector Part Number Selection Main Series A32 Gender Contact 4 or 5 50 Coding Handle - Key 1 Auxiliary Contacts 0 Packing 0 9 4 Male 9 Individual 5 Female 8 Bulk 00 None - Order Separately 50 50 mm² (1/0 AWG to #1 AWG) 70 70 mm² ( 2/0 AWG to 3/0 AWG) 95 95 mm² (3/0 AWG to 4/0 AWG) 12 120 mm² (4/0 AWG) 0 No 1 Black 0 None mm² AWG A (2) Lower Auxiliary Contacts 1.5/2.5 18/14 B (2) Upper Auxiliary Contacts 1.5/2.5 18/14 C (2) Lower Auxiliary Contacts & 1.5/2.5 18/14 (2) Upper Auxiliary Contacts 1.5/2.5 18/14 D (2) Lower Auxiliary Contacts 6 10 E (2) Upper Auxiliary Contacts 4 12 F (2) Lower Auxiliary Contacts & 6 10 (2) Upper Auxiliary Contacts 4 12 0 Grey, Wet Cell 2 Green, Dry Cell 3 Yellow, Universal (use with male housing only) Packaging: Individual (Kits) - all components for a complete connector are packaged together in individual bags within one box. Bulk (Kits) - all components required are packaged separately by part number selected in one bag/box. Handles: A80 comes with the low profile T handle • A160 comes with the low profile handle • A320 comes with the high profile handle. -6- www.andersonpower.com All Data Subject To Change Without Notice DRAWINGS Housing Dimensions A80 mm in A160 mm in A320 mm in A Male Housings B C 68.0 2.68 83.5 3.29 89.5 3.52 74.4 2.93 103.8 4.09 123.5 4.86 26.1 1.03 33.4 1.31 40.8 1.61 A 68.0 2.68 83.5 3.29 89.5 3.52 73.8 2.91 104.0 4.09 117.0 4.61 26.1 1.03 32.6 1.28 37.6 1.48 Female Housings B C Male Top View Male Front View Male Side View B A C Female Front View Female Top View A B Female Side View C Dimensions of Housings With Handles mm A80 in Male Housings D E 68.0 2.68 41.2 1.62 110.6 4.35 Female Housings F D E 70.0 2.76 41.2 1.62 F 110.6 4.35 A80 Male Housing with Handle D E F A80 Female Housing with Handle D E F All Data Subject To Change Without Notice www.andersonpower.com -7- A160 Handles Low Profile High Profile mm in mm in D Male Housings E F 101 4.0 46 168 106 4.2 1.8 64 2.5 6.6 167 6.6 Low Profile High Profile mm in mm in D Female Housings E F 106 4.2 101 4.0 46 1.8 64 2.5 173 6.8 172 6.8 Male Housing Low Profile Handle D E F Male Housing High Profile Handle D E F Female Housing Low Profile Handle D E F Female Housing High Profile Handle D E F -8- www.andersonpower.com All Data Subject To Change Without Notice A320 Handles Low Profile High Profile mm in mm in D Male Housings E F 101 4.0 106 4.2 54 2.1 72 2.8 175 6.9 174 6.9 Low Profile High Profile mm in mm in D Female Housings E F 101 4.0 106 4.2 53 2.1 71 2.8 171 6.7 173 6.8 Male Housing Low Profile Handle D E F Male Housing High Profile Handle D E F Female Housing Low Profile Handle D E F Female Housing High Profile Handle D E F All Data Subject To Change Without Notice www.andersonpower.com -9- Latch Plate 160 & 320 P/N: A320-LP Latch Plate on A160 & 320 Male Housing [ 2.0 ] 51 [ 3.3 ] 83.5 [ 0.51 ] 13 [ 0.71 ] 18 [ 3.3 ] 84 Handle & Lever Assembly on A160 & 320 Female Housing: P/N: A320HL [ 4.5 ] 114 [ 3.2 ] 82 [ 2.1 ] 52 [ 6.4 ] 163 - 10 - www.andersonpower.com All Data Subject To Change Without Notice Manual Release for A160 & 320 P/N: 994G4 Battery Bracket - P/N: 993G4 [ 1.94 ] 49.3 [ 4.3 ] 108 [ 3.81 ] 96.8 [ 4.43 ] R113 [ 4.8 ] 122 MAX [ 4.8 ] 122 MAX [ 8.2 ] 209 @ FULL OPEN POSITION Manual Release with Connectors [ 4.3 ] 108 [ 9.1 ] 232 MAX (OPEN POSITION) [ 10.1 ] 258 MAX (OPEN POSITION) All Data Subject To Change Without Notice www.andersonpower.com - 11 - Contacts Wire Size Metric AWG Series A80 A80 / 160 A160 / 320 A320 mm OD in mm ID in Male 10 mm² #6 to 8 6.0 0.24 4.5 0.18 16 mm² #4 to 6 8.4 0.33 6.0 0.24 25 mm² #2 to 4 11.0 0.43 8.0 0.31 35 mm² #1 to 2 12.5 0.49 9.0 0.35 50 mm² #1 to 1/0 14.5 0.57 11.0 0.43 70 mm² 2/0 to 3/0 17.0 0.67 13.0 0.51 95 mm² 3/0 to 4/0 19.8 0.78 15.0 0.59 95 mm² 3/0 to 4/0 19.8 0.78 15.0 0.59 19.8 0.78 15.6 0.61 120 mm² 4/0 Male Power Contact Female Female Power Contact OD OD ID ID Auxiliary Contacts OD Series Part Number Position A80 A160 A320 ID mm² AWG mm IN mm IN E80-32 / E80-33 Upper 1.5 / 2.5 18 / 14 3.9 0.15 2.2 0.09 E80-30 / E80-31 Lower 1.5 / 2.5 18 / 14 3.9 0.15 2.2 0.09 160-14 / 160-15 Upper 4 12 4.1 0.16 2.9 0.11 320-24 / 320-25 Upper 1.5 / 2.5 18 / 14 4.6 0.18 2.2 0.09 160-12 / 160-13 Lower 6 10 5 0.2 3.9 0.15 320-22 / 320-23 Lower 1.5 / 2.5 18 / 14 4.6 0.18 2.2 0.09 Upper Auxiliary Pin Typical of A80 Upper Auxiliary Socket Typical of A80 OD ID Upper Auxiliary Pin Typical of A160 / 320 ID Upper Auxiliary Socket Typical of A 160/ 320 OD OD OD ID ID - 12 - www.andersonpower.com All Data Subject To Change Without Notice Lower Pilot Auxiliary Pin Typical of A80 Lower Auxiliary Socket Typical of A80 OD OD ID ID Lower Pilot Auxiliary Pin Typical of A160 / 320 Lower Auxiliary Socket Typical of A160 / 320 OD OD ID ID Wet / Dry Voltage Key Series A80 mm A160 / 320 K Universal Voltage Key L in K in mm 8.0 0.31 46 1.77 8.0 0.31 46 1.77 9.3 0.37 69 2.72 9.3 0.37 69 2.72 mm in L mm in Wet / Dry Voltage Key - Grey or Green K L Keying Plug Identification Assembled In Used for Wet Cell Battery /Charger – Color Grey Battery Receptacle and Charging Plug Used for Dry Cell Battery/Charger – Color Green Battery Receptacle and Charging Plug Universal Voltage Key - Yellow (Use with male housing only) Used for Vehicle only - Yellow (Universal) Vehicle Plug only used when vehicle may use wet or dry cell batteries. Universal (Yellow) voltage keys are to be used exclusively at the vehicle side to permit both the use of wet-cell and dry-cell batteries. K (HEX) A A SECTION A-A All Data Subject To Change Without Notice L www.andersonpower.com - 13 - TOOLING INFORMATION A Series 80A, 160A, & 320A Hydraulic Tooling Wire Size mm² AWG 10 mm² #8 to #6 #6 Part Numbers Power Contact + 80-1010 #4 to #2 35 mm² #2 to #1 16 mm² #6 to #4 25 mm² #4 to #2 35 mm² #2 to #1 50 mm² #1 to 1/0 50 mm² 1/0 AWG 70 mm² 2/0 AWG 95 mm² 3/0 AWG 120 mm² 4/0 AWG OR Hydraulic Hand Bench Tool N/A 80-1016 1387G3 OR 1370G1 80-1116 1322G9 1322G10 80-1116 25 mm² Die 1322G16 80-1110 80-1016 16 mm² Loose Piece Contact Crimp Tools Hydraulic Hand Bench Tool 80-1025 1322G15 80-1125 80-1035 N/A 80-1135 160-1016 N/A 1322G9 160-1116 160-1025 1387G3 OR 1370G1 160-1125 160-1035 160-1135 160-1050 1322G12 1322G7 1368 Series 1322G4 160-1150 320-1050 1322G4 320-1150 1387G3 OR 1370G1 320-1070 320-1170 320-1095 1322G3 (K) 8* 1322G2 1322G1 320-1195 Pilot/Auxiliary Contacts 320-1004 N/A 320-1104 N/A Pilot/Auxiliary Contacts ALL Pins SOLDER ONLY Sockets *Use 1322G3 with K stranded wire only. 1370G1 & 1387G3 - 14 - www.andersonpower.com 1368 1368-NL 1368-B All Data Subject To Change Without Notice A Series 80A, 160A, & 320A Pneumatic Tooling Wire Size mm² AWG 10 mm² #8 to #6 16 mm² #6 to #4 25 mm² #4 to #2 35 mm² #2 to #1 mm² AWG 16 mm² #6 to #4 25 mm² #4 to #2 35 mm² #2 to #1 50 mm² #1 to 1/0 50 mm² #1 to 1/0 70 mm² 2/0 AWG 95 mm² 120 mm² Part Numbers Power Contact Pneumatic Bench Tool + Die + Locator (Single Crimp) 80-1010 80-1110 80-1016 80-1116 80-1025 N/A N/A N/A 80-1125 80-1035 80-1135 Power Contact Pneumatic Bench Tool + 160-1016 Die 160-1025 160-1125 160-1035 + Locator (Double Crimp) 1303G14 160-1116 1387G2 1303G13 1304G21 SOCKET 1304G20 PIN 160-1135 160-1050 1303G8 160-1150 320-1050 1303G8 320-1150 320-1070 320-1170 3/0 AWG 320-1095 4/0 AWG 320-1195 4/0 AWG Loose Piece Contact Crimp Tools 1303G11 1304G29 Pins 1304G18 Sockets 1387G2 1303G3 320-1004 320-1104 Pilot/Auxiliary Contacts ALL All Crimp Pins All Crimp Sockets SOLDER ONLY 1387G1 & 1387G2 All Data Subject To Change Without Notice www.andersonpower.com - 15 -