8D515K35BN

8D Series Power Contacts Power Supply in Harsh Environments Contacts designed to be used in severe environments. Resistant to fluids, high shock and vibration. A wide range All shell materials and platings: from composite to stainless steel. Hermetic version available. Contact performance High current: 20% more intensity compared to standard contacts. #4 contact: 80A typical, #8 contact: 45A typical. High vibration and temperature level. Large choice of layouts 7 layouts with only #4 or only #8 contacts. 12 mixed layouts available with power contacts. User friendly Easy maintenance with removable contacts. Bus bar termination available. NEW 8D Series | Power Contacts Description • Quick screw coupling connector with removable crimp contact • Shell available in aluminum, composite, Stainless steel, Titanium & Bronze • Six layouts with different current rating • Consult us for power hermetic version • High Power offer available on demand • Derating curves available for #4 and #8. Technical features Mechanical Electrical Environmental • Shell: Aluminum alloy, Composite, Bronze, Stainless steel, Titanium • Dielectric withstanding: Test voltage rating (Vrms) • Temperature range: . W, J, X, JVS = - 65°C +175°C . F, M, K, S, TT, TF = - 65°C +200°C • Plating: . Olive green cadmium (W/J) . Nickel (F/M/TF/S) . Without plating (X for composite, TT for titanium and JVS for Bronze) . Passivated (K) • Grommet and seal: Silicon elastomer • Insulator: Thermoset Service Sea level at 21 000 m M 1 300 800 I 1 800 1 000 • Insulation Resistance: 5000 MΩ under 500 Vdc • Contact body: Copper Alloy • Max current rating per contact: . #4 = 80A . #8 = 45A • Contact retention: . #4 = 200N . #8 = 111N • Contact resistance: . #4 = 2mΩ . #8 = 3mΩ • Shock: 300g during 3ms • Shielding: As per MIL DTL 38999 • Endurance: 500 mating / unmating operations • Shell continuity: . W = 2.5 mΩ . F = 1mΩ . J, M = 3 mΩ . JVS = 5 mΩ • Vibration: As per MIL DTL 38999 • Sealing: As per MIL DTL 38999 • Damp Heat: As per MIL DTL 38999 • Salt Spray: . W, TT, TF, K, JVS = 500 hours . F, S = 48 hours . J,M,X = 2000 hours • Fire resistance: As per EN 2591 - C 17 method A • Resistance to fluid: As per MIL DTL 38999 2 8D Series | Power Contacts Connector part numbers Aluminum, Composite, Stainless steel & Titanium connector 8D Basic Series 0 - 11 W 80 P N 251 16 A 11 80 P N 251 Style: 0: Square flange receptacle 5: Plug with RFI shielding 7: Jam nut receptacle Type: Crimp contact Shell size: 11 - 17 - 19 - 21 - 23 - 25 Plating: Aluminum shell: W: Olive drab cadmium F: Nickel ZC: Green zinc cobalt Z: Black zinc nickel Composite shell: J: Olive green cadmium M: Nickel X: Without plating Stainless steel shell: K: Corrosion resistant S: Nickel Titanium shell: TT: Without plating TF: Nickel Contact layouts: See next page Contact style: P: Pin contact S: Socket contact A: Male connector supplied without contact B: Female connector supplied without contact Orientation: N - A - B - C - D - E Specification: 251: Mandatory for some layouts supplied with power contacts (see next page) Bronze connector JVS Basic Series Style: 00: Square flange receptacle 07: Jam nut receptacle 16: Plug Material: A: Bronze shell material Shell size: 11 - 17 - 19 - 21 - 23 - 25 Contact layouts: See next page Contact style: P: Pin contact S: Socket contact A: Male connector supplied without contact B: Female connector supplied without contact Orientation: N - A - B - C - D - E Specification: 251: Mandatory for some layouts supplied with power contacts (see next page) 3 8D Series | Power Contacts Contact layouts Contact #22D Contact #12 Contact #20 Contact #8 Power Contact #16 Contact #4 Power 11 17 80 19 02 22 75 18 Spec 251 Spec 251 Spec 251 Spec 251 Spec 251 1#8 38#22D 1#8 2#12 2#8 2#8 14#22D 4#8 21 23 20 42* 48* 72* 18#20 2#8 2#4 4#8 6#16 2#4 Spec 251 75 77 06 Spec 251 Spec 251 Spec 251 4#8 17#22D 2#8 6#8 25 Spec 251 Spec 251 Spec 251 Spec 251 Spec 251 41 44* 97#22D 2#8 8#8 36 #22D 6 #8 10#20 13#16 4#12 3#8 22#22D, 3#20 11#16, 2#12 3#8 4#16 4#4 07 08 17 20 46 Spec 251 40#20 4#16 2#8 * Power contacts on standard, no spec. 251 needed. 4 8D Series | Power Contacts Power contacts Contact size Contact type Part number Male 85997598900* Female 85997599900* Male 85997534 Female 85997535 Male 85997524 Female 85997525 Male 85997534 Female 85997535 Male 85997528900 Female 85997529900 #4 #8 #8 according to EN 3155 #8 JVS only Cable section AWG Male 85997580 Female 85997581 Male 85997580 Female 85997581 Male 85996215900 85996217900 Male 85996216900 Female 85996218900 Male 85997544 85997541 Male 85997544 Female 85997541 #22 Boot AWG mm² N/A 25 mm² AWG 4 16 to 21 mm² AWG8 9 mm² 84002352A AWG6 10 mm² Without AWG6 10 mm² Without AWG8 9 mm² 85994542 85997645 AWG10 6 mm² 85994547 AWG8 9 mm² 85994542 AWG10 6 mm² 85994547 Without AWG8 9 mm² 85994542 85997645 AWG10 6 mm² 85994547 Without Female Female Cable size max. Reducer N/A not sealed 85994594 for cable 16mm² N/A not sealed 85994593 Without #20 #16 #12 #10 #8 #4 mm² maxi 0.34 0.6 1.34 3.18 5.8 9 21 mm² mini 0.095 0.21 0.6 1.91 3.8 5.8 16 * Not included in connector P/N. Must be ordered separately. Bus bar contact Thread Recommended lug Contact Thread size 12±0.3 12 Max Ø Part number Male Female Boots Lug Ø #4 M5x0.8 85930873A900 85930875A900 85994594 5.2 #8 M3x0.5 85930872A900 85930874A900 85994542 3.2 Contacts available separately only. Lug: tin over copper recommended. Dimensions for indication only. 28.1/29.4 Note: All dimensions are in millimeters (mm) 5 8D Series | Power Contacts Power tools Contact reference Cable AWG Automatic tool: M22520/23-01 Die set #4 #8 JVS only #8 Male 8599-7534 Female 8599-7535 Male 8599-7544 Female 8599-7541 Male 8599-7580 Female 8599-7581 #4-5 or #10-16mm² #8 or #10 Automatic tool for contacts #4 & #8 Crimping tool M22520/23-01 Die set Locator Locator M22520/23-04 M22520/23-11 M22520/23-02 8599-9601 Manual hand tool: M300 BT Locator Contact Contact extraction tool extraction tool (metallic) (plastic) N/A 8533-8175 M81969/14-07 SP 593 8660-197 M81969/14-12 Manual hand tool for contacts #8 Extraction tool Crimping tool M300 BT Metallic tool Locator All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. Contact type WDS8DPOWERWUSEN01 © Copyright SOURIAU Feb 2020 - SOURIAU is a registered trademark. Crimping tool Contact size For further information contact us at technical.emear@souriau.com (Europe - Asia - Africa) technical.americas@souriau.com (North America) or visit our web site www.souriau.com 6