DF1EC-3P-2.5DSA(36)

2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection DF1E Series UL, C-UL Listed Full lock function added Inner-lock system full lock mechanism Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Mis-insertion prevention Fig.1 ■Features 1. Full Lock Function Added Double lock engaged The inner lock system adopts a full lock mechanism. This mechanism prevents disengagement to occur due to an unexpected external shock. (Fig.1) Double lock engaged 2. Increase in Crimping Contact Fixation Force and Semi-insertion Prevention The double lock is activated for the use method to give a stress to the cable, to increase crimping contact fixation force, and to prevent the semi-insertion of the crimping contact. (Fig.2) 3. Mold Lance Adopted Since the contact lance may be deformed involving in the contact after the crimping process, the mold lance has been adopted. 4. Mis-insertion Prevention Fig.2 Equipped with the mechanism to completely prevent reverse insertion and insertion between dissimilar contacts. (Fig.1) 5. Means to Prevent Solder Crack The glass enforcement resin is adopted for the pin header to prevent a solder crack to occur due to heat compression. 6. Correspond to Potting Corresponding to potting, the pin header is provided for product variations. Corresponding to potting up to 8mm and mounting height 19.8mm (no retainer), the low profile is achieved. 8. Various Applications With the same series, various applications can be used for the board solder dip type and in-line. 9. Listed by UL, C-UL 7. Production Facility Cost Reduction The female crimping contact uses the DF1B series crimping contact, which has been conventionally marketed. Investment for new facilities isn't needed. However, if the retainer is installed in the cable with 22 AWG or more wire, use the DF1E crimping contact. The female crimping contact for in-line is used together with the DF1B applicator. Therefore, no investment is needed for new facilities. In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2021.6② 1 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection ■Products Specifications Rating Current rating (Note 1) 20 to 24 AWG：3A/pin 26 AWG：2A/pin 28 AWG：1A/pin 30 AWG：0.5A/pin Voltage rating 250V AC/DC Operating Temperature : Storage Temperature Range : -35 to +85℃ (Note 2) -10 to +60℃ (Note 4) Operating Moisture Range : Storage Moisture Range : 40 to 80% (Note 3) 40 to 70% (Notes 4) ■UL/C-UL File No. and Recognition No. UL : E52653 C-UL : E52653 UL, C-UL Rating 20 to 22 AWG : 3A/pin Current rating Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Rating 24 to 28 AWG : 1A/pin 30 AWG : 0.5A/pin 29.9V AC/DC Voltage rating Item Specification Condition 1. Contact Resistance 30mΩ max. Measured at 20mV max. and 1mA 2. Insulation Resistance 1000MΩ min. 500V DC 3. Withstanding voltage No flashover or insulation breakdown. 650V AC/1 minute 4. Durability (Mating/un-mating) 30mΩ max Tin plated : 30 cycles, Gold plated : 50 cycles 5. Vibration No electrical discontinuity of 1µs or more 6. Shock No electrical discontinuity of 1µs or more 7. Humidity (Steady state) 8. Temperature Cycle 30mΩ max 30mΩ max. No deformation of components affecting performance. 9. Resistance to Soldering heat Note Note Note Note Note 1 2 3 4 5 : : : : : Frequency : 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions. Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis 96 hours at temperature of 40±2ç and humidity of 90% to 95% (-55ç : 30 minutes-> 5 to 35ç : 5 minutes-> 85ç : 30 minutes-> 5 to 35ç : 5 minutes) 5 cicles Flow : 260ç for 10 seconds Manual soldering : 300ç for 3 seconds Current rating of header is 3A. Includes temperature rise caused by current flow. Use without condensation on parts. Applied for the product unused and packaged. Information contained in this catalog represents general requirements for this Series. Contact us for the drawings and specifications for a specific part number shown. ■Materials / Finish Product Part Material Finish Remarks Socket Insulator Polyamide White UL94V-0 Insulator Polyamide Beige UL94V-0 Contact Brass Tin plated or Gold plated ––––––– In-line Plug Insulator Polyamide White UL94V-0 Retainer Insulator Polyamide Black UL94V-0 Crimping contact Contact Phosphor copper Tin plated or Gold plated ––––––– Header 2 RoHS2 Yes DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection ■Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ●Pin Header DF1E C - * P - 2.5 DSA q w e r t y q Series Name : DF1E w Hold Types e Number of Contacts : 2 to 15 contacts (Note 1)  Blank : Right Angle Pin Header r Connector Type  C : Straight Pin Header G : Straight Pin Header for t Contact Pitch : 2.5mm P : Pin Header y Form type Potting Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. DSA : Straight Type DS : Right Angle Type Note 1 : Straight pin header for potting has 2 to 11 contacts. ●Socket q Series Name : DF1E DF1E - * S - 2.5 C q w e r w Number of Contacts : 2 to 15 contacts t e Connector type S : Socket r Contact Pitch : 2.5mm t Form Type C : Crimping socket ●In-line Plug DF1E A - * EP - 2.5 C q w e r t y q Series Name : DF1E e Number of Contacts : 2 to 10 contacts w In-line Plug type r EP : In-line plug Blank : With Panel mount Lock t Contact Pitch : 2.5mm A : Without Panel mount Lock y Form Type C : Crimping socket ●Crimping Contact q Series Name : DF1E - ** SCF q w e w Applicable Cable Size Socket side : DF1B (Note 1) 2022 : 20 to 22 AWG DF1E (Note 1) 2428 : 24 to 28 AWG Plug side : DF1E 30 : 30 AWG e Packaging Type SCF : Female contact/reel/Tin plated SCFA : Female contact/reel/Gold plated SC : Female contact/pack/Tin plated SCA : Female contact/pack/Gold plated PCF : Male contact/reel/Tin plated PCFA : Male contact/reel/Gold plated PC : Male contact/pack/Tin plated PCA : Male contact/pack/Gold plated Note 1 : When the retainer is used, use DF1E-2022SC(F)(A), DF1B-2428SC(F)(A), and DF1B-30SC(F)(A) contacts. Note 1 : When no retainer is used, all DF1B-**SC(F)(A) and DF1E-2022SC(F)(A) contacts can be used. ●Retainer DF1E - * RS/P - 2.5 q w e r q Series Name : DF1E w Number of Contacts : 2 to 10 contacts e Connector Type RS/P : Retainer Commonly used for socket and in-line plug r Contacts Pitch : 2.5mm 3 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection BApplication Pattern Pin Header ●Straight Type ●Straight Potting Type ●Right Angle Type Socket In-line Plug ●In-line Plug (Panel Mount Lock Type) ●In-line Plug Retainer Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Photo : Contact Inserted Photo: Contact Inserted Photo: Contact Inserted BMated Dimensions ●Standard Header 8.5 DF1E _ * S _ 2.5 C DF1E _ * RS / P _ 2.5 18.8 DF1E# _ * P _ 2.5 DSA 17.3 DF1E _ * P _ 2.5 DS (**) 8.5 14.3 15.8 DF1E _ * RS / P _ 2.5 DF1E _ * S _ 2.5 C 3.7 3 10.8 14.3 ●Header for Potting 8 DF1E _ * S _ 2.5 C DF1E _ * RS / P _ 2.5 11.7 8 MAX 19.8 21.3 Potting Resin 3.2 DF1E# _ * P _ 2.5 DSA ●Panel Mounting Lock In-line Plug ●In-line Plug 25.3 25.3 17 DF1E _ * RS / P _ 2.5 DF1E _ * RS / P _ 2.5 DF1E _ * S _ 2.5 C DF1E _ * RS / P _ 2.5 DF1E _ * S _ 2.5 C DF1EA _ * EP _ 2.5 C DF1E _ * EP _ 2.5 C 15.5 22.3 4 9 9 8.1 Panel DF1E _ * RS / P _ 2.5 22.3 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection ■Right Angle Pin Header Contact No. mark 10 Mold Cavity No. mark 5.9 A 2.9 0.5 8 6.95 5.4 M 0.64 P=2.5 A Contact No.1 indicated 8.3 4.5 10.8 13.8 B 3.2 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Note 2 Part No. HRS No. No. of Contacts A B DF1E-02P-2.5DS(**) 541-0985-0 ** 2 02.5 07.5 DF1E-03P-2.5DS(**) 541-0986-3 ** 3 05.0 10.0 DF1E-04P-2.5DS(**) 541-0987-6 ** 4 07.5 12.5 DF1E-05P-2.5DS(**) 541-0988-9 ** 5 10.0 15.0 DF1E-06P-2.5DS(**) 541-0989-1 ** 6 12.5 17.5 DF1E-07P-2.5DS(**) 541-0990-0 ** 7 15.0 20.0 DF1E-08P-2.5DS(**) 541-0991-3 ** 8 17.5 22.5 DF1E-09P-2.5DS(**) 541-0992-6 ** 9 20.0 25.0 DF1E-10P-2.5DS(**) 541-0993-9 ** 10 22.5 27.5 DF1E-11P-2.5DS(**) 541-0994-1 ** 11 25.0 30.0 DF1E-12P-2.5DS(**) 541-0995-4 ** 12 27.5 32.5 DF1E-13P-2.5DS(**) 541-0996-7 ** 13 30.0 35.0 DF1E-14P-2.5DS(**) 541-0997-0 ** 14 32.5 37.5 DF1E-15P-2.5DS(**) 541-0998-2 ** 15 35.0 40.0 [Specific No.] –* *, (* *) (36) : Gold plated (35) : Tin plated Note 1 : A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to the Specific No. Note 2 : The 2 to 4 contacts differ in two convex portions from those in above figures. The 2 and 3 contacts are not contained, but the 4 contact connector is contained in the center at one point. Note 3 : Styles of 2 to 4 contact connectors partially differ from those in above figures. ● PCB mounting pattern (Board Thickness t = 1.6 ± 0.1) A±0.1 P = 2.5±0.05 * – Ø1 .1 + 0 0 .1 5 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection 5.4 Contact No. mark 5.9 10 Mold Cavity No. mark A 0.5 8 6.95 ■Straight Pin Header P=2.5 A Contact No.1 indicated 3.6 10.8 8.3 4.5 B M 0.64 3.2 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Note 2 Part No. HRS No. No. of Contacts A B DF1EC-02P-2.5DSA(**) 541-0867-4 ** 2 02.5 07.5 DF1EC-03P-2.5DSA(**) 541-0868-7 ** 3 05.0 10.0 DF1EC-04P-2.5DSA(**) 541-0869-0 ** 4 07.5 12.5 DF1EC-05P-2.5DSA(**) 541-0870-9 ** 5 10.0 15.0 DF1EC-06P-2.5DSA(**) 541-0871-1 ** 6 12.5 17.5 DF1EC-07P-2.5DSA(**) 541-0872-4 ** 7 15.0 20.0 DF1EC-08P-2.5DSA(**) 541-0873-7 ** 8 17.5 22.5 DF1EC-09P-2.5DSA(**) 541-0874-0 ** 9 20.0 25.0 DF1EC-10P-2.5DSA(**) 541-0875-2 ** 10 22.5 27.5 DF1EC-11P-2.5DSA(**) 541-0876-5 ** 11 25.0 30.0 DF1EC-12P-2.5DSA(**) 541-0877-8 ** 12 27.5 32.5 DF1EC-13P-2.5DSA(**) 541-0878-0 ** 13 30.0 35.0 DF1EC-14P-2.5DSA(**) 541-0879-3 ** 14 32.5 37.5 DF1EC-15P-2.5DSA(**) 541-0880-2 ** 15 35.0 40.0 [Specific No.] –* *, (* *) (36) : Gold plated (35) : Tin plated Note 1 : A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to the Specific No. Note 2 : The 2 to 4 contacts differ in two convex portions from those in above figures. The 2 and 3 contacts are not contained, but the 2 and 3 contacts are not contained, and 4 contact is in the center at one point. Note 3 : Styles of 2 to 4 contacts partially differ from those in above figures. ● PCB mounting pattern (Board Thickness t = 1.6 ± 0.1) A±0.1 P = 2.5±0.05 * – Ø1 .1 6 + 0 0 .1 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection 5.4 10 5.9 C 6.95 ■Straight Pin Header for Potting Contact No. mark Mold Cavity No. mark A P=2.5 A B 8.3 16.3 3 M 0.64 3.2 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 4.5 Contact No.1 indicated Note 2 Note 2 Part No. HRS No. No. of Contacts A B C DF1EG-02P-2.5DSA(**) 541-0923-3 ** 2 02.5 07.5 8.0 DF1EG-03P-2.5DSA(**) 541-0924-6 ** 3 05.0 10.0 8.0 DF1EG-04P-2.5DSA(**) 541-0925-9 ** 4 07.5 12.5 8.0 DF1EG-05P-2.5DSA(**) 541-0926-1 ** 5 10.0 15.0 7.8 DF1EG-06P-2.5DSA(**) 541-0927-4 ** 6 12.5 17.5 7.8 DF1EG-07P-2.5DSA(**) 541-0928-7 ** 7 15.0 20.0 7.8 DF1EG-08P-2.5DSA(**) 541-0929-0 ** 8 17.5 22.5 7.8 DF1EG-09P-2.5DSA(**) 541-0930-9 ** 9 20.0 25.0 7.8 DF1EG-10P-2.5DSA(**) 541-0931-1 ** 10 22.5 27.5 7.8 DF1EG-11P-2.5DSA(**) 541-0932-4 ** 11 25.0 30.0 7.8 [Specific No.] –* *, (* *) (35) : Tin plated Note 1 : A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. However, the quantity for delivery will be changed according to spec number. Note 2 : The 2 to 6 and 9 to 10 contact connectors differ in two convex portions from those in above figures. The 2 to 5 and 9 to 10 contacts are not contained, but the 6 contact is bonded to the convex portion at both ends. Note 3 : Styles of 2 to 4 contact may partially differ from the above figures. ● PCB mounting pattern (Board Thickness t = 1.6 ± 0.1) A±0.1 P = 2.5±0.05 * – Ø1 .1 + 0 0 .1 7 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection ■In-line Plug (Panel Mount Lock Type) 2.8 A 0.9 10 A 6.9 8.1 2.8 B P=2.5 Mold Cavity No. mark Contact No. mark Contact No.1 indicated 12 18.8 C 10 Contact No. mark 9 7 5 3 Contact No. mark Note 2 Photo: Contact Inserted. Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1 Note 3 Part No. HRS No. No. of Contacts A B C D E DF1E-02EP-2.5C 541-0943 - 0 2 8.0 2.5 15.0 8.4 11.9 DF1E-03EP-2.5C 541-0944 - 3 3 10.5 5.0 17.5 10.9 14.4 DF1E-04EP-2.5C 541-0945 - 6 4 13.0 7.5 20.0 13.4 16.9 DF1E-05EP-2.5C 541-0946 - 9 5 15.5 10.0 22.5 15.9 19.4 DF1E-06EP-2.5C 541-0947 - 1 6 18.0 12.5 25.0 18.4 21.9 DF1E-07EP-2.5C 541-0948 - 4 7 20.5 15.0 27.5 20.9 24.4 DF1E-08EP-2.5C 541-0949 - 7 8 23.0 17.5 30.0 23.4 26.9 DF1E-09EP-2.5C 541-0950 - 6 9 25.5 20.0 32.5 25.9 29.4 DF1E-10EP-2.5C 541-0951 - 9 10 28.0 22.5 35.0 28.4 31.9 Note 1 : A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to the Specific No. Note 2 : In regard to 2 to 5 contacts, the retainer fixed convex portions are located at both ends. Note 3 : In regard to 2 to 7 contacts, 2 convex portions are different from those in the above figures. Note 4 : Use the no radius side at the panel edge in the looking area. Note 5 : Panel fixation is loosened. (May be enlarged according to the panel board thickness.) Note 6 : Styles of 2 to 4 contact partially differ from those in the above figures. * Refer to page 11 for the retainer. ● Panel Cutout (E+X) 1.0 0.9 to 1.2 0.5 0.7 to 0.8 0.0 Panel 8.4 +0.1 0 1.5 1.3 to 1.6 4.2±0.05 1.7 to 2.0 +0.1 0 X 5.8 +0.2 0 3.5 Panel Thickness +0.1 0 1.1 +0.1 0 D +0.1 0 8 Note 4 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection ■In-line Plug A B 0.9 P=2.5 Mold Cavity No. mark Contact No. mark A 6.9 8.1 10 Contact No.1 indicated 18.8 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Photo: Contact Inserted 10 9 7 5 1 3 Contact No. mark Note 2 Contact No. mark Note 3 Part No. HRS No. No. of Contacts A B DF1EA-02EP-2.5C 541-0957-5 2 08.0 02.5 DF1EA-03EP-2.5C 541-0958-8 3 10.5 05.0 DF1EA-04EP-2.5C 541-0959-0 4 13.0 07.5 DF1EA-05EP-2.5C 541-0960-0 5 15.5 10.0 DF1EA-06EP-2.5C 541-0961-2 6 18.0 12.5 DF1EA-07EP-2.5C 541-0962-5 7 20.5 15.0 DF1EA-08EP-2.5C 541-0963-8 8 23.0 17.5 DF1EA-09EP-2.5C 541-0964-0 9 25.5 20.0 DF1EA-10EP-2.5C 541-0965-3 10 28.0 22.5 Note 1 : A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to the Specific No. Note 2 : In regard to 2 to 5 contacts, the retainer fixed convex portions are located at both ends. Note 3 : 2 to 7 contacts do not contain two convex portions, which is different from the above figure. Note 4 : Styles of 2 to 4 contacts partially differ from the above figures. * Refer to page 11 for retainer. 9 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection 4.55 ■Socket P=2.5 A B C 8.5 11.8 Note 2 Photo: Contact Inserted 10 1 Contact No. mark 7.55 A Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. Contact No.1 indicated Mold Cavity No. mark Note 3 Note 3 Note 4 Note 4 Part No. HRS No. No. of Contacts A B C DF1E-02S-2.5C 541-0811-0 2 02.5 08.0 05.4 DF1E-03S-2.5C 541-0812-2 3 05.0 10.5 07.9 DF1E-04S-2.5C 541-0813-5 4 07.5 13.0 10.4 DF1E-05S-2.5C 541-0814-8 5 10.0 15.5 12.9 DF1E-06S-2.5C 541-0815-0 6 12.5 18.0 15.4 DF1E-07S-2.5C 541-0816-3 7 15.0 20.5 17.9 DF1E-08S-2.5C 541-0817-6 8 17.5 23.0 20.4 DF1E-09S-2.5C 541-0818-9 9 20.0 25.5 22.9 DF1E-10S-2.5C 541-0819-1 10 22.5 28.0 25.4 DF1E-11S-2.5C 541-0820-0 11 25.0 30.5 27.9 DF1E-12S-2.5C 541-0821-3 12 27.5 33.0 30.4 DF1E-13S-2.5C 541-0822-6 13 30.0 35.5 32.9 DF1E-14S-2.5C 541-0823-9 14 32.5 38.0 35.4 DF1E-15S-2.5C 541-0824-1 15 35.0 40.5 37.9 Note 1 : A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to spec number. Note 2 : The 2 contact connector is equipped with the convex portion to prevent false-insertion. Note 3 : The 2 consult Has no wall on the locking side Note 4 : The 2 to 5 contacts contain the retainer fixed convex portions at both ends. * Refer to page 11 for the retainer. 10 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection ■Retainer A 1.9 B 1.7 P = 2.5 1.5 3.3 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 5.9 0.7 Note2 Note2 Contact No. mark A10 Mold Cavity No. mark Part No. HRS No. No. of Contacts A B DF1E-02RS/P-2.5 541-0971-6 2 08.0 02.5 DF1E-03RS/P-2.5 541-0972-9 3 10.5 05.0 DF1E-04RS/P-2.5 541-0973-1 4 13.0 07.5 DF1E-05RS/P-2.5 541-0974-4 5 15.5 10.0 DF1E-06RS/P-2.5 541-0975-7 6 18.0 12.5 DF1E-07RS/P-2.5 541-0976-0 7 20.5 15.0 DF1E-08RS/P-2.5 541-0977-2 8 23.0 17.5 DF1E-09RS/P-2.5 541-0978-5 9 25.5 20.0 DF1E-10RS/P-2.5 541-0979-8 10 28.0 22.5 Note 1 : A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag. However, the quantity for delivery will be changed according to spec number. Note 2 : The 2 to 4 contacts contain socket and plug fixed holes at both ends. * This retainer can be used together with the socket and In-line plug. 11 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection ■Plug Crimping Contact 0.68 2 2.4 1.2 18.9 13.9 0.64 Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ●Reel Contact Applicable Tool : Applicator Part No. HRS No. DF1E-2022PCF 541-0937-8 DF1E-2022PCFA 541-1003-0 DF1E-2428PCF 541-0939-3 DF1E-2428PCFA 541-1005-6 Applicable Cable (Tin Plated Annealing Copper Wire) Purchase Finish Wire Jacket Unit AWG UL Style Construction Diameter 20 AWG 21/0.18 Tin plated 22 AWG 17/0.16 1.2 to 1.9mm 20 AWG 21/0.18 Gold plated 22 AWG 17/0.16 24 AWG 11/0.16 UL1007 10000 UL1061 26 AWG 7/0.16 Tin plated 28 AWG 7/0.127 0.9 to 1.5mm 24 AWG 11/0.16 26 AWG 7/0.16 Gold plated 28 AWG 7/0.127 Note : When using cables other than those specified, contact a Hirose sales representative. ●Loose Contact Applicable Tool : Manual Crimping Tool Part No. HRS No. DF1E-2022PC 541-0938-0 DF1E-2022PCA 541-1004-3 DF1E-2428PC 541-0940-2 DF1E-2428PCA 541-1006-9 Applicable Cable (Tin Plated Annealing Copper Wire) Purchase Finish Wire Jacket Unit AWG UL Style Construction Diameter 1.8mm 20 AWG 21/0.18 Tin plated 1.6mm 22 AWG 17/0.16 1.8mm 20 AWG 21/0.18 Gold plated 1.6mm 22 AWG 17/0.16 1.5mm 24 AWG 11/0.16 UL1007 100 1.3mm 26 AWG 7/0.16 Tin plated 1.2mm 28 AWG 7/0.127 1.5mm 24 AWG 11/0.16 1.3mm 26 AWG 7/0.16 Gold plated 1.2mm 28 AWG 7/0.127 Note : Only the above cables are suitable when using the manual crimping tool. 12 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection ■Socket Crimping Contact ●DF1E-2022SCF (A) ●DF1B - * * * * SCF (A) 1.75 1.4 0.83 Applicable cable indicated 0.55 1.4 1.6 1 14 9.5 6.1 2.4 1.6 2.5 0.975 Applicable cable indicated Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. 1.4 12.9 9.4 1.75 1.95 3.35 2.55 1.95 ●Reel Contact Applicable Tool : Applicator Part No. HRS No. DF1E-2022SCF 541-0999-5 DF1E-2022SCFA 541-1001-5 DF1B-2022SCF 541-0223-1 DF1B-2022SCFA 541-0662-1 DF1B-2428SCF 541-0678-1 DF1B-2428SCFA 541-0680-3 DF1B-30SCF DF1B-30SCFA 541-0682-9 541-0684-4 Applicable Cable (Tin Plated Annealing Copper Wire) Purchase Finish Wire Jacket Unit AWG UL Style Construction Diameter 20 AWG 21/0.18 1.2 to 1.9mm Tin plated 22 AWG 17/0.16 20 AWG 21/0.18 1.2 to 1.9mm Gold plated 22 AWG 17/0.16 20 AWG 21/0.18 1.2 to 1.9mm Tin plated 22 AWG 17/0.16 20 AWG 21/0.18 1.2 to 1.9mm Gold plated 22 AWG 17/0.16 UL1007 10000 UL1061 24 AWG 11/0.16 0.9 to 1.5mm 26 AWG 7/0.16 Tin plated 28 AWG 7/0.127 24 AWG 11/0.16 0.9 to 1.5mm 26 AWG 7/0.16 Gold plated 28 AWG 7/0.127 0.6 to 1.2mm 30 AWG 7/0.1 Tin plated 0.6 to 1.2mm 30 AWG 7/0.1 Gold plated Note : When using cables other than those specified, contact a Hirose sales representative. ●Loose Contact Applicable Tool : Manual Crimping Tool Part No. HRS No. DF1E-2022SC 541-1000-2 DF1E-2022SCA 541-1002-8 DF1B-2022SC 541-0224-4 DF1B-2022SCA 541-0663-4 DF1B-2428SC 541-0679-4 DF1B-2428SCA 541-0681-6 DF1B-30SC DF1B-30SCA 541-0683-1 541-0685-7 Applicable Cable (Tin Plated Annealing Copper Wire) Purchase Finish Wire Jacket Unit AWG UL Style Construction Diameter 1.8mm 20 AWG 21/0.18 Tin plated 1.6mm 22 AWG 17/0.16 1.8mm 20 AWG 21/0.18 Gold plated 1.6mm 22 AWG 17/0.16 1.8mm 20 AWG 21/0.18 Tin plated 1.6mm 22 AWG 17/0.16 1.8mm 20 AWG 21/0.18 Gold plated 1.6mm 22 AWG 17/0.16 UL1007 100 1.5mm 24 AWG 11/0.16 1.3mm 26 AWG 7/0.16 Tin plated 1.2mm 28 AWG 7/0.127 1.5mm 24 AWG 11/0.16 1.3mm 26 AWG 7/0.16 Gold plated 1.2mm 28 AWG 7/0.127 1.1mm 30 AWG 7/0.1 Tin plated 1.1mm 30 AWG 7/0.1 Gold plated Note : Only the above cables are suitable when using the manual crimping tool. 13 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection BCrimping Tools Item Part No. HRS No. AP105-DF1E-2022S 901-4561-0 AP105-DF1B-2022S ◎ 901-4510-9 AP105-DF1B-2428S ◎ 901-4518-0 AP105-DF1B-30S ◎ 901-4517-8 AP105-DF1B-2022P ◎ 901-4509-0 AP105-DF1B-2428P ◎ 901-4521-5 CM-105C ◎ 901-0001-0 Applicator Main Press Unit Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. HT102/DF1E-2022S 550-0277-1 DF1B-TA2022SHC ◎ 550-0182-7 DF1B-TA2428SHC ◎ 550-0209-1 DF1B-TA30SHC ◎ 550-0211-3 Manual Crimping Tool Contact Extraction Tool HT102/DF1BE-2022P 550-0278-4 HT102/DF1BE-2428P 550-0279-7 DF-C-PO（B） 550-0179-2 Applicable Contact DF1E-2022SCF DF1E-2022SCFA DF1B-2022SCF DF1B-2022SCFA DF1B-2428SCF DF1B-2428SCFA DF1B-30SCF DF1B-30SCFA DF1E-2022PCF DF1E-2022PCFA DF1E-2428PCF DF1E-2428PCFA ——— DF1E-2022SC DF1E-2022SCA DF1B-2022SC DF1B-2022SCA DF1B-2428SC DF1B-2428SCA DF1B-30SC DF1B-30SCA DF1E-2022PC DF1E-2022PCA DF1E-2428PC DF1E-2428PCA DF1E-2022SC（F） （A） DF1B- ＊＊＊＊ SC（F） （A） DF1E- ＊＊＊＊ PC（F） （A） Note 1 : Add " ◎ " to the last number of the product, in order to use DF1B series tools, which have been conventionally merchandized. Note 2 : If any trouble has occurred due to other tools, which are not designated by Hirose, Hirose won't guarantee any products. Note 3 : Please perform crimping work in accordance with the "Crimp Quality Standard" (ETAD-H0947-00, ETAD-H0949-00) and the "Crimp Condition Table". Note.4 : Please contact a Hirose sales representative to request the tooth profile drawings when using other than tools specified by our company. BCrimping Precautions ■Items Required Prior to Crimping The work-related documents shown below are required before starting the harness assembly. (The ● mark represents required documents.) Please contact your Hirose sales representative if you do not have these documents. Document Title (1) Crimping Machine Main Unit Instruction Manual (2) Applicator Instruction Manual (3) Applicator Spare Parts List (4) Crimp Conditions (5) Crimp Quality Standards (6) Hand Tool Operating Instructions Description Automatic Crimping Machine Hand Crimping Tool Remarks Bundled with purchase of Explanation of main press ● − main press machine unit. unit Crimp Method ● − Applicator Installation Instruction ● − Bundled with purchase Crimp height, tensile strength ● − of applicator. standard value Various standards for ● − crimping conditions Crimp method, crimp height and Bundled with purchase − ● tensile height standard value of hand tool. ■Tools ・Use tools designated by Hirose when crimping. ・Crimping performed using tools other than those specified is outside the scope of warranty. ・The operating instructions are available for the crimping machine and the applicator. Be sure to carefully read the operating instructions manual before beginning work. ■Applicable Cables Check that the cables to be used are within the applicable range. If you intend to use a cable other than those recommended, contact a sales representative. [Precautions] • Cables applicable to crimping connectors are tin-plated stranded soft-copper wire. • Avoid crimping solid wire, wires with polyester threads or tin coated wires. • Avoid crimping two cables together. • The crimp height setting values (Note 1) may vary between tin-plated and gold-plated terminals even if the same electric wires are used. • The crimp height setting values (Note 1) may vary depending on the difference in the core wire configuration even if the computed cross-sectional area is the same. Note 1 : The crimp height is an important item that determines crimping quality. We execute crimping tests for each electric wire to ensure the optimal value for the crimp height with high precision, thereby ensuring optimal setup values. 14 DF1E Series●2.5mm Pitch Connectors for Full Lock and Discrete Wire Connection BPrecautions 1. Cleaning Condition Refer to Wire-to-Board Connector Use Hand book. However, if the connector is cleaned by the potting header, the detergent remains within the connector, which will cause malfunction. 2. Connection Condition Refer to Wire-to-Board Connector Use Hand book. 3. Cautions ■ To remove the connector, if the connector is forcedly removed, it will cause connector damage. If the connector is hardly removed, slightly push the connector once, and then remove it using the lock. ■ In some method for laying the cable within equipment, a tension may be applied to the cable so as to remove the contact. In this case, it is recommended to use the retainer. Oct.1.2022 Copyright 2022 HIROSE ELECTRIC CO., LTD. All Rights Reserved. ■ Incomplete insertion of the contact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. Insert the contact securely and then mount the retainer. ■ If the potting process is implemented, it is desirable to fill the connector with resin, considering the resin surface tensile force. ■ The color phase of this product may be slightly different from that of the forming product according to the manufacturing lot and future storage conditions, however the difference doesn't affect the performance. 4. Precautions Please refer to the following documents when handling the product. ■Crimp Quality Standard (ETAD-H0947-00, ETAD-H0949-00) ■Wire-to-Board Connector Use Handbook 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN https://www.hirose.com/ The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 06/2021. Contents are subject to change without notice for the purpose of improvements. 15