The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
DF36 Series
1.5±0.15 (Mated height)
High contact reliability –
Effective mating length of 0.4 mm
(0.4) (Effective mating length)
Enhanced shielding (standard type)
Plug
■Features
1. Small mated height and board occupied space
Small pitch (0.4mm) and mated height (1.5mm) allows use
in space-restricted areas.
Standard type: mated height 1.5 mm, depth 4.4 mm
Saving space type: mated height 1.5 mm, depth 2.8 mm
Plug : Height 1.33 mm, depth 2.8 mm
2. Enhanced shielding and ground connections
Metal covers on the plug and receptacle connect to each
other with a reliable multi-point ground contacts, assuring
reliable ground connection and EMC protection.
Receptacle
Ground contacts
Fully mated
Multi-point contacts
Enhanced shielding (Space - Saving type)
3. Reliable lock
Fully mated condition is assured with reliable locks at 4
locations, confirming it with a distinct tactile click.
4. Reliable electrical and mechanical connection
Despite it’s small mated height, unique contact
configuration assures highly reliable connection, with
effective mating length of 0.4 mm.
5. Solder wicking prevention
Nickel barriers prevent solder wicking in the critical contact
areas.
6. Durable plug construction
Formed metal shells on the top and side surfaces form a
strong and rigid assembly.
Fully mated
4-point lock: 2 points at each end
■Receptacle for conductivity tests
We have a line-up of connectors for inspection, usable for
electrical testing of both standard type and space saving type.
Distinct tactile click
2010.9
1
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Product Specifications
Current rating
0.25A(AWG#42)
0.25A(AWG#44) (Note3)
0.1A(AWG#46)
Voltage rating
30 V AC
Ratings
Item
1.Insulation resistance
2.Withstanding voltage
3.Contact resistance
4.Vibration
5.Humidity
Operating temperature range
Operating humidity range
-35 to +85°C (Note 1)
20 to 80%
Storage temperature range
Storage humidity range
-10 to +60°C (Note 2)
40 to 70% (Note 2)
Specification
50 Mø min
No flashover or insulation breakdown
Signal: 80 mø max., Ground: 80 mø max.
No electrical discontinuity of 1 µs or longer
No damage, cracks or parts dislocation.
Contact resistance (Change from initial value) 50 mø max.
Insulation resistance: 25 Mø min.
No damage, cracks or parts dislocation.
Conditions
100 V DC
100 V AC / one minute
100 mA (DC or 1,000 Hz)
Frequency: 10 to 55 Hz, single amplitude of 0.75 mm,
10 cycles in each of the 3 axial directions
96 hours at 40 ±2°C, and humidity of 90 to 95%
6.Temperature cycle
Contact resistance (Change from initial value) 50 mø max. Temperature: -55°C / 5 to 35°C / 85°C / 5 to 35°C
Insulation resistance: 25 Mø min.
Time: 30 min. / 2 to 3 min. / 30 min. / 2 to 3 min.
No damage, cracks or parts dislocation.
5 cycles
7.Durability
Contact resistance (Change from initial value) 50 mø max.
30 cycles
No damage, cracks or parts dislocation.
8.Resistance to
soldering heat
No deformation of components affecting performance.
Reflow: At the recommended temperature profile
Manual soldering: 350°C for 3 seconds
Note 1: Includes temperature rise caused by current flow.
Note 2: The term "storage" refers to products stored for a long period prior to mounting and use.
The operating temperature and humidity range covers the non-conducting condition of connectors after board mounting and the
temporary storage conditions of transportation, etc.
Note 3: With only the connector portion at an elevated temperature level, the rated current value is set.
Note 4: Information contained in this catalog represents general requirements for this Series. Contact us for the drawings and specifications for a
specific part number shown.
■Materials
Item
Receptacle
(Standard)
Plug
(Standard)
Item
Receptacle
(Space-saving)
Plug
(Space-saving)
2
Part
Insulator
Contacts
Metal cover
Insulator
Contacts
Metal shell
Material
LCP
Phosphor bronze
Phosphor bronze
LCP
Phosphor bronze
Phosphor bronze
Finish
Color: Black
Gold plated
Tin plated
Color: Natural (Beige), Black
Gold plated
Tin plated
Remarks
UL94V-0
------------UL94V-0
-------------
Part
Insulator
Contacts
Metal cover
Insulator
Contacts
Metal shell
Material
LCP
Phosphor bronze
Phosphor bronze
LCP
Phosphor bronze
Phosphor bronze
Finish
Color: Black
Gold plated
Gold plated
Color: Natural (Beige), Black
Gold plated
Gold plated
Remarks
UL94V-0
------------UL94V-0
-------------
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Ordering information
●Connector
DF 36 A J – * S – 0.4 V (**)
1
2
3
4
5
6
7
8
9
DF 36 A J – * P – SHL
1
1
2
3
2
3
4
5
6
10
4
Series name : DF
Series No. : 36
Connector style
Receptacle/shell
A : Standard
Blank : Space-saving
Plug
Blank : Standard
5
Insulator type
J
: Receptacles for conductivity
tests
Blank : Standard or space-saving
P
: Single-row plug
Number of contacts
Standard
: 15 to 50
Space-saving
: 15 to 25
Receptacles for conductivity tests : 15 to 50
6
7
8
9
10
Connector style
S
: Single-row receptacle
P
: Single-row plug
Contact pitch: 0.4 mm
Termination type
V
: Straight SMT
SD : Fine coaxial cable plug
Packaging
(51) : Embossed tape packaging
Installation item (separate)
SHL : Metal cover
■Combinations
●Standard use
DF36(A)-*S-0.4V(**)
+
DF36(A)-*P-ASSY
(
DF36-*P-0.4SD(**)
)
DF36(A)-*P-SHL
Note: The product specification of the above combination is shown on page 2.
●Receptacle test
DF36(A)-*S-0.4V(**)
+
DF36(A)J-*P-ASSY • • Note
DF36-*P-0.4SD(**)
(
DF36(A)J-*P-SHL
)
Note: This harness item is only usable for the receptacle test.
For the product specification of the above combination, please contact our sales department.
●Plug test
DF38(A)J-*S-0.4V(**) • • Note
+
DF36(A)-*P-ASSY
(
DF36-*P-0.4SD(**)
DF36(A)-*P-SHL
)
Note: This harness item is only usable for the plug test.
For the product specification of the above combination, please contact our sales department.
π: ASSY means a harness item.
3
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Receptacles - Standard, with metal cover
B±0.2
A±0.15
P=0.4±0.1
0.15±0.05
CAV No.
(0.95)
Vacuum pick-up area
(C)
Lot No.
4.4±0.2
1.5±0.15
(0.87)
Contact No.1
All dimensions: mm
Part Number
CL No.
Number of Contacts
A
B
C
DF36A-15S-0.4V(**)
662-4509-5-**
15
9.6
13.66
2.6
DF36A-25S-0.4V(**)
662-4011-4-**
25
9.6
13.66
2.6
DF36A-30S-0.4V(**)
662-4017-0-**
30
11.6
15.66
3.0
DF36A-40S-0.4V(**)
662-4003-6-**
40
15.6
19.66
3.0
DF36A-45S-0.4V(**)
662-4008-0-**
45
17.6
21.66
3.0
DF36A-50S-0.4V(**)
662-4043-0-**
50
17.6
21.66
3.0
[Specifications number] - * *, (* *)
(51) : Embossed tape packaging
(4,000 pieces per reel)
Note 1: Tape and reel packaging (4,000 pieces/reel).
Order by number of reels.
Note 2: The 15 pos. does not have a lot stamp.
■Recommended PCB mounting pattern
0.15±0.1
1.7±0.05
6.7±0.05
11.09±0.05
13.47±0.05
1.3±0.05
6±0.05
7.09±0.05
9.47±0.05
C
0.
25
±
0.
05
Contact No.1
15.47±0.05
13.09±0.05
11.5±0.05
6.5±0.05
2.5±0.05
Contact No.30
Ground connecting areas
0.25±0.02
1.7±0.05
6.7±0.05
11.6±0.02
13.09±0.05
15.47±0.05
0.15±0.1
3.85±0.05
3.2±0.05
2.7±0.05
2.1±0.05
0.7±0.05
0.3±0.05
0.4±0.05
1.05±0.05
●30 pos.
4
Contact No.1
13.47±0.05
11.09±0.05
10±0.05
9.6±0.02
5.6±0.05
2.2±0.05
P=0.4±0.02
P=0.4±0.02
0.25±0.02
Contact No.25
0.15±0.1
0.4±0.02
0.25±0.02
Contact No.15
3.85±0.05
3.2±0.05
2.7±0.05
2.1±0.05
0.7±0.05
0.3±0.05
1.05±0.05
Contact No.1
●25 pos.
9.47±0.05
7.09±0.05
6±0.05
5.6±0.02
3.85±0.05
3.2±0.05
2.7±0.05
2.1±0.05
0.7±0.05
0.3±0.05
0.4±0.05
1.05±0.05
●15 pos.
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Recommended PCB mounting patterns
●40 pos.
Contact No.1
15.6±0.02
11±0.05
7±0.05
2±0.05
P=0.4±0.02
0.25±0.02
Contact No.40
0.15±0.1
3.2±0.05
3.85±0.05
2.7±0.05
2.1±0.05
0.7±0.05
0.3±0.05
0.4±0.05
1.05±0.05
19.47±0.05
17.09±0.05
16±0.05
Ground connecting areas
1.7±0.05
6.4±0.05
10.4±0.05
15.1±0.05
17.09±0.05
19.47±0.05
Contact No.1
21.47±0.05
19.09±0.05
18±0.05
17.6±0.02
13.4±0.05
10±0.05
5.6±0.05
2.2±0.05
P=0.4±0.02
0.25±0.02
Contact No.45
0.15±0.1
3.2±0.05
3.85±0.05
2.7±0.05
2.1±0.05
0.7±0.05
0.3±0.05
0.4±0.05
1.05±0.05
●45 pos.
Ground connecting areas
1.7±0.05
6.7±0.05
12.1±0.05
17.1±0.05
19.09±0.05
21.47±0.05
●50 pos.
P=0.4±0.02
0.25±0.05
Contact No.50
0.15±0.1
3.85±0.05
3.2±0.05
2.7±0.05
2.1±0.05
0.7±0.05
0.3±0.05
0.4±0.05
1.05±0.05
Contact No.1
23.47±0.05
21.09±0.05
20±0.05
19.6±0.02
16±0.05
12.8±0.05
8.8±0.05
5.6±0.05
1.6±0.05
1.7±0.05
6.7±0.05
14.1±0.05
19.1±0.05
21.09±0.05
23.47±0.05
Ground connecting areas
5
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Receptacles - Space-saving
B±0.2
A±0.15
P=0.4±0.1
0.15±0.05
(2.8)
(0.87)
Contact No.1
CAV No.
Lot No.
(C)
1.5±0.15
(0.95)
Vacuum pick-up area
All dimensions: mm
CL No.
Number of Contacts
A
B
C
D
DF36-15S-0.4V(**)
662-4031-1-**
15
5.6
9.66
2.6
8.28
DF36-20S-0.4V(**)
662-4039-3-**
20
7.6
11.66
2.6
10.28
DF36-25S-0.4V(**)
662-4005-1-**
25
9.6
13.66
2.6
12.28
Part Number
[Specifications number] - * *, (* *)
(51) : Embossed tape packaging
(5,000 pieces per reel)
Note 1: Tape and reel packaging (5,000 pieces/reel).
Order by number of reels.
Contact No.1
P=0.4±0.02
0.15±0.1
0.3±0.05
0.7±0.05
A±0.02
3.1±0.05
2.1±0.05
■Recommended PCB mounting pattern
0.25±0.02
1.19±0.05
D±0.05
Ground connecting areas
6
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Plug
●Separate metal cover required
2.8±0.15
A±0.15
Contact No.1
*
CAV No.
P=0.4±0.1
B±0.15
All dimensions: mm
CL No.
Number of Contacts
A
B
C
D
Packing
DF36-15P-0.4SD(**)
Part Number
662-4510-4-**
15
10.6
5.6
6.6
7.5
5,000 pcs./reel
DF36-20P-0.4SD(**)
662-4040-2-**
20
12.6
7.6
8.6
9.5
5,000 pcs./reel
DF36-25P-0.4SD(**)
662-4006-4-**
25
14.6
9.6
10.6
11.5
5,000 pcs./reel
DF36-30P-0.4SD(**)
662-4018-3-**
30
16.6
11.6
12.6
13.5
5,000 pcs./reel
DF36-40P-0.4SD(**)
662-4002-3-**
40
20.6
15.6
16.6
17.5
5,000 pcs./reel
DF36-45P-0.4SD(**)
662-4009-2-**
45
22.6
17.6
18.6
19.5
5,000 pcs./reel
DF36-50P-0.4SD(**)
662-4044-3-**
50
24.6
19.6
20.6
21.5
5,000 pcs./reel
Note 1: Tape and reel packaging(5,000 pieces / reel) order by number of reels.
Note 2: The metal cover is required for fine coaxial cable termination.
B±0.15
Pitch maintaining
tape Note 1
Laminated tape
D MAX
0.5 +0.1
0
2.5 MIN
0.2 MAX(Insulator)
5 MIN
C±0.1
Inner conductor (Pre-Ł
soldering required) Note 2
0.3±0.05
4 MIN
1.27±0.05(Cut dimension)
3 MIN
10±3
P=0.4±0.07
0.05 MAX
Outer shield (for individual conductor)
■Recommended Fine Coaxial Cable Preparation
0.33 MAX(Jacket)
0.47±0.03
(Ground bar)
Note 1: The pitch maintaining tape can be left in place during the termination process. Use high quality tape.
Note 2: Contact Hirose for Termination Procedures.
7
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Metal cover - Required for assembly and termination of the Plug
0.25±0.1
2.8±0.1
A±0.15
[ Standard ]
All dimensions: mm
Part Number
Part Number
DF36A-15P-SHL
Plating
Number of Contacts
A
CL662-4511-7
15
9.92
DF36A-20P-SHL
CL662-4042-8
20
11.92
DF36A-25P-SHL
CL662-4007-7
25
13.92
DF36A-30P-SHL
CL662-4019-6
30
15.92
DF36A-40P-SHL
CL662-4013-0
40
19.92
DF36A-45P-SHL
CL662-4010-1
45
21.92
DF36A-50P-SHL
CL662-4045-6
50
23.92
Tin
Note 1: Tape and reel packaging (10,000 pieces/reel).
Order by number of reels.
[ Space-saving ]
Part Number
All dimensions: mm
Part Number
DF36-15P-SHL
CL662-4026-1
DF36-20P-SHL
CL662-4041-5
DF36-25P-SHL
CL662-4012-7
Plating
Gold
Note 1: Tape and reel packaging (10,000 pieces/reel).
Order by number of reels.
8
Number of Contacts
A
15
9.92
20
11.92
25
13.92
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Packaging Specification
+0
0 .1
.5
8±0.1
4±0.1
Ø1
(1.135)
(Vacuum pick-up area center)
1.75±0.1
●Embossed Carrier Tape Dimensions – Standard Receptacle
(2.3)
+0
0 .1
.75
Unreeling direction
R0
0.2±0.05
B±0.1
A±0.3
C±0.1
2±0.15
●Reel Dimensions
Part Number Label
Ø21±0.8
0.2
(Ø80)
2±
0.5
Ø380±2
Ø13±
D +20
E MAX
All dimensions: mm
CL No.
Number of Contacts
A
B
C
D
E
DF36A-15S-0.4V(51)
Part Number
662-4509-5-51
15
32
28.4
14.2
32.4
38.4
DF36A-20S-0.4V(51)
662-4037-8-51
20
32
28.4
14.2
32.4
38.4
DF36A-25S-0.4V(51)
662-4011-4-51
25
32
28.4
14.2
32.4
38.4
DF36A-30S-0.4V(51)
662-4017-0-51
30
32
28.4
14.2
32.4
38.4
DF36A-40S-0.4V(51)
662-4003-6-51
40
44
40.4
20.2
44.4
50.4
DF36A-45S-0.4V(51)
662-4008-0-51
45
44
40.4
20.2
44.4
50.4
DF36A-50S-0.4V(51)
662-4043-0-51
50
44
40.4
20.2
44.4
50.4
Note 1: Tape and reel packaging (4,000 pieces/reel).
9
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Packaging Specification
Ø1
0 .1
0.2±0.05
R0
.7
5 +0
B±0.1
A±0.3
2±0.15
(1.85)
C±0.1
+
0
0 .1
8±0.1
4±0.1
.5
(0.835)
(Vacuum pick-up area center)
1.75±0.1
●Embossed Carrier Tape Dimensions – Space saving Receptacle
Unreeling direction
●Reel Dimensions
Part Number Label
Ø21±0.8
0.2
(Ø80)
2±
0
.5
Ø380±2
Ø13±
D +20
E MAX
All dimensions: mm
CL No.
Number of Contacts
A
B
C
D
E
DF36-15S-0.4V(51)
CL662-4031-1-51
15
32
28.4
14.2
32.4
38.4
DF36-20S-0.4V(51)
CL662-4039-3-51
20
32
28.4
14.2
32.4
38.4
DF36-25S-0.4V(51)
CL662-4005-1-51
25
32
28.4
14.2
32.4
38.4
Part Number
Note 1: Tape and reel packaging (5,000 pieces/reel).
10
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Packaging Specification
+0
0 .1
Ø1
.5
8±0.1
4±0.1
1.75±0.1
●Plug
(1.8)
A±0.3
+0
0 .1
.75
Unreeling direction
R0
0.2±0.05
B±0.1
C±0.1
2±0.15
●Reel Dimensions
Part Number Label
Ø21±0.8
0.2
(Ø80)
2±
0.5
Ø380±2
Ø13±
D +20
E MAX
All dimensions: mm
CL No.
Number of Contacts
A
B
C
D
DF36-15P-0.4SD(51)
Part Number
662-4510-4-51
15
32
28.4
14.2
32.4
DF36-20P-0.4SD(51)
662-4040-2-51
20
32
28.4
14.2
32.4
DF36-25P-0.4SD(51)
662-4006-4-51
25
32
28.4
14.2
32.4
DF36-30P-0.4SD(51)
662-4006-4-51
30
32
28.4
14.2
32.4
DF36-40P-0.4SD(51)
662-4002-3-51
40
44
40.4
20.2
44.4
DF36-45P-0.4SD(51)
662-4009-2-51
45
44
40.4
20.2
44.4
DF36-50P-0.4SD(51)
662-4044-3-51
50
44
40.4
20.2
44.4
Note 1: Tape and reel packaging (5,000 pieces/reel).
11
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Extraction tool
For details about the extraction tool, please contact your Hirose sales representative.
■Usage Recommendations
1.Recommended temperature profile
Temperature (ç)
250ç
250
220ç
200
60sec max
180ç
150
150ç
90 to 120sec
100
50
Room
temperature
0
50
100
150
200
250
300
Time (sec.)
Solder composition: Paste, 96.5%Sn/3.0%Ag/0.5%Cu
Note 1: Up to 2 cycles of Reflow soldering are possible under the
same conditions, provided that there is a return
to normal temperature between the first and second cycle.
Note 2: The temperature profile indicates the board surface
temperature at the point of contacts with the connector
terminals.
2.Recommended manual soldering
3.Recommended screen thickness and open
area ratio (Pattern area ratio)
12
Manual soldering: 350ç for 3 seconds
Do NOT use flux compound when manual soldering.
Standard Thickness: 0.1 mm
Open area ratios: Lead terminal: 90%
Ground terminal: 100%
Space-saving Thickness: 0.1 mm
Open area ratios: Lead terminal: 90%
Ground terminal: 90%
4.Board warpage
Maximum of 0.02 mm at the connector center, with both ends of the
connector as reference points.
5.Cleaning conditions
Refer to “Nylon Connector Use Handbook”.
The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information.
DF36 Series●0.4 mm Pitch, 1.5 mm Mated Height, Board-to-Fine Coaxial Cable Connectors
■Precautions
Precautions
· Mating / un-mating
[ Standard ]
Mate the plug with the receptacle by pressing straight against the entire plug surface. Do NOT mate the plug while holding by the terminated cable.
Use a dedicated extraction tool to un-mate the plug.
Insert the tool under either end of the plug (clearance) and pull straight up as illustrated below.
Please refrain from removing by holding the electrical cable, otherwise this may result in cable disconnection, connector breakage and so on.
Extraction tool
Plug
End side (clearance)
[ Space-saving ]
Mate the plug with the receptacle by pressing straight against the entire plug surface, the same as the standard. Use a dedicated extraction tool to
un-mate the plug.
Insert the tool under the plug at the front side (clearance) and pull straight up, as illustrated below.
Do NOT mate / un-mate the connectors when receptacle is not mounted on the board.
Please refrain from removing by holding the electrical cable, otherwise this may result in cable disconnection, connector breakage and so on.
Extraction tool
Extraction tool
Plug
Front side
End side (clearance)
· Do not mate / un-mate the connectors when receptacle is not mounted on the board.
· In the manual soldering process, don't carry out the flux coating which will cause a flux blister on the connector.
· Different production lots may exhibit different shades of the insulator materials. No affect on form, fit or function of the connectors.
· Excessive scoop insertion or extraction may result in damage.
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