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MAXIMUM solutions Mill-Max Spring-loaded Connectors Minimize Noise When the power is on, you don’t want shock or vibration to create spurious signals. Mill-Max Spring-loaded Connectors provide a reliable electrical connection in the most rigorous environments: Maximum Continuity: Precision-machined gold-plated components and a low-resistance spring maintain a consistent electrical path. Maximum Stability: Tested to a minimum of 50G shock and 10G vibration with no spikes >1μs and >1.15V with 0.5A applied. Maximum Endurance: 1,000,000 cycles and still electrically silent. Maximum Range: Six families of single and double row strip assemblies for .100” mounting grid - low and high profile surface mount styles available on carrier tape & a thru-hole style for manual placement. Plus – a choice of 45 discrete spring-loaded contacts for use in customer specific assemblies. (1/09-506,525,534,537,540,546,554,560,561,562,568,571) R Mill-Max Mfg. Corp. • 190 Pine Hollow Road, Oyster Bay, NY 11771-0300 516-922-6000 • Fax: 516-922-9253 • www.mill-max.com Maximum Interconnect Solutions SPRING LOADED CONNECTORS Surface Mount, Low Profile Single and Double Row Strips • Modular contacts for use on .100” grid, available in five heights from .137” to .236”, supplied in single and double row contact strips. • Precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. • Pistons have a long stroke relative to the low profile of the assembly. • Low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. • High temperature thermoplastic insulators are suitable for surface mount processes. • Both 811 & 813 series, contact styles 1 thru 4, are available on 32mm wide carrier tape for pick and place assembly per EIA-481. See page 119 for strip lengths available and ordering information. Series 811, 813 SINGLE ROW Series 811 Ordering Information Single Row Series 811 811-22-0XX-30-00X-101 Specify contact style 0-4 Specify # of contacts 01-64 Double Row Series 813 813-22-0XX-30-00X-101 Specify contact style 0-4 Specify # of contacts 04-72 CONTACT STYLE 0 1 2 3 4 INITIAL HEIGHT A .137 .177 .197 .217 .236 Stroke .042 DIA. Stroke B A .071 .110 B A Stroke B .039 .045 .055 .055 .055 Style 0 only .016 .072 DIA. DOUBLE ROW Series 813 Technical Specifications Stroke Style 0 only B A .071 .100 .042 DIA. B A .110 .016 Materials: Contact piston & Base: Machined copper alloy plated 20µ” gold over 100µ” nickel Spring: Beryllium copper plated 10µ” gold Insulator: High temp. thermoplastic rated UL94 V-0 Mechanical: Spring force @ initial height (A): 25 grams Spring force @ mid stroke (B/2): 60 grams Spring force @ full stroke (B): 95 grams Durability: 1,000,000 cycles min. Coplanarity: .005” (Single Row up to 10 pins; Double Row up to 20 pins) For higher pin counts contact Tech Support. Electrical: Voltage rating: 100Vrms/150Vdc Current rating: 2A (continous), 3A (peak) per contact Contact resistance: 20mΩ max. Insulation resistance: 10,000MΩ min. Dielectric strength: 700Vrms min. Capacitance: 1pF max. Stroke .072 DIA. w w w. m i l l - m a x . c o m 117 516-922-6000 SPRING LOADED CONNECTORS Surface Mount, High Profile Single and Double Row Strips • Modular contacts for use on .100” grid, available in ten heights from .255” to .430”, supplied in single and double row contact strips. • Precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. • Pistons have a long stroke relative to the low profile of the assembly. • Low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. • High temperature thermoplastic insulators are suitable for surface mount processes. • Both 812 & 814 series are available on 32mm wide carrier tape for automated pick and place assembly per EIA-481. See page 119 for strip lengths available and ordering information. Series 812, 814 SINGLE ROW Series 812 Ordering Information Single Row Series 812 812-22-0XX-30-00X-101 Specify contact style 0-9 Specify # of contacts 02-64 Double Row Series 814 814-22-0XX-30-00X-101 Specify contact style 0-9 Specify # of contacts 04-72 .042 DIA. .055 .059 DIA. .198 .110 .0 .072 DIA. .016 Stroke A DOUBLE ROW Series 814 CONTACT STYLE 0 1 2 3 4 INITIAL HEIGHT A .255 .275 .295 .315 .335 CONTACT STYLE 5 6 7 8 9 INITIAL HEIGHT A .350 .370 .390 .410 .430 Technical Specifications Materials: Contact piston & Base: Machined copper alloy plated 20µ” gold over 100µ” nickel Spring: Beryllium copper plated 10µ” gold Insulator: High temp. thermoplastic rated UL94 V-0 Mechanical: Spring force @ initial height (A): 25 grams Spring force @ mid stroke (.0275): 60 grams Spring force @ full stroke (.055): 95 grams Durability: 1,000,000 cycles min. Electrical: Voltage rating: 100Vrms/150Vdc Current rating: 2A (continous), 3A (peak) per contact Contact resistance: 20mΩ max. Insulation resistance: 10,000MΩ min. Dielectric strength: 700Vrms min. Capacitance: 1pF max. .100 .042 DIA. .055 .059 DIA. .198 .110 .072 DIA. .0 .016 Stroke A w w w. m i l l - m a x . c o m 118 516-922-6000 SPRING LOADED CONNECTORS Surface Mount Carrier Tape & Applications Single Row Series 811/812 811-22-00X-30-00X-191 Specify contact style 1-4 Specify # of contacts 2-8 (32mm wide tape, 400 parts per 13” reel) Series 811, 812 813, 814 Ordering Information for Series 811/812/813/814 in Carrier Tape Double Row Series 813/814 813-22-0XX-30-00X-191 Specify contact style 1-4 Specify # of contacts 04-16 (32mm wide tape, 400 parts per 13” reel) 812-22-00X-30-00X-191 Specify contact style 0-2 Specify # of contacts 2-8 (32mm wide tape, 400 parts per 13” reel) 814-22-0XX-30-00X-191 Specify contact style 0-2 Specify # of contacts 04-16 (32mm wide tape, 400 parts per 13” reel) 812-22-0XX-30-00X-191 Specify contact style 3-9 Specify # of contacts 2-12 (44mm wide tape, 200 parts per 13” reel) 814-22-0XX-30-00X-191 Specify contact style 3-9 Specify # of contacts 04-24 (44mm wide tape, 200 parts per 13” reel) Coplanarity: .005” up to 10 pins; For higher Coplanarity: .005” up to 20 pins; For higher 32mm wide, 9mm deep or 44mm wide, 13mm deep .176 pin counts contact Tech Support. 32mm wide, 9mm deep or 44mm wide, 13mm deep .176 pin counts contact Tech Support. 16mm 16mm .281 .384 VACUUM PICK-UP CLIP REMOVED AFTER SOLDERING VACUUM PICK-UP CLIP REMOVED AFTER SOLDERING Some Typical Applications Cable Termination Internal Battery Connection Charging Base for Portable Instruments w w w. m i l l - m a x . c o m PCB Connection 516-922-6000 119 SPRING LOADED CONNECTORS Thru Hole Mount Single and Double Row Strips • Modular contacts for use on .100” grid, available in five heights from .137” to .236”, supplied in single and double row contact strips. • Precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. • Pistons have a long stroke relative to the low profile of the assembly. • Low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. • High temperature thermoplastic insulators are suitable for surface mount processes. • 821 & 823 series contact strips are designed for manual placement into Ø.022±.003” plated-thruholes in the circuit board prior to hand, wave or reflow soldering. Series 821, 823 SINGLE ROW Series 821 Ordering Information Single Row Series 821 821-22-0XX-10-00X-101 Specify contact style 0-4 Specify # of contacts 02-64 Double Row Series 823 823-22-0XX-10-00X-101 Specify contact style 0-4 Specify # of contacts 04-72 CONTACT STYLE 0 1 2 3 4 INITIAL HEIGHT A .137 .177 .197 .217 .236 Stroke .042 DIA. Stroke B A .071 .110 B A .016 .069 .017 DIA. .072 DIA. Stroke B .039 .045 .055 .055 .055 Style 0 only DOUBLE ROW Series 823 Stroke Technical Specifications .071 B A Style 0 only Stroke .100 .042 DIA. B A .110 .016 .069 .017 DIA. .072 DIA. Materials: Contact piston & Base: Machined copper alloy plated 20µ” gold over 100µ” nickel Spring: Beryllium copper plated 10µ” gold Insulator: High temp. thermoplastic rated UL94 V-0 Mechanical: Spring force @ initial height (A): 25 grams Spring force @ mid stroke (B/2): 60 grams Spring force @ full stroke (B): 95 grams Durability: 1,000,000 cycles min. Electrical: Voltage rating: 100Vrms/150Vdc Current rating: 2A (continous), 3A (peak) per contact Contact resistance: 20mΩ max. Insulation resistance: 10,000MΩ min. Dielectric strength: 700Vrms min. Capacitance: 1pF max. w w w. m i l l - m a x . c o m 120 516-922-6000 SPRING LOADED CONNECTORS Thru Hole Mount Single and Double Row Strips • Modular contacts for use on .100” grid, available in a height of .302”, supplied in single and double row contact strips. • Precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. • Pistons have a .045 mid stroke & .090 max stroke. • Low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. • High temperature thermoplastic insulators are suitable for surface mount processes. • 825 & 827 series contact strips are designed for manual placement into Ø .030±.003” plated-thruholes in the circuit board prior to hand, wave or reflow soldering. Series 825, 827 SINGLE ROW Series 825 Ordering Information Single Row Series 825 Stroke .042 DIA. Fig. 1 825-22-0XX-10-001101 Specify # of contacts 02-64 .090 .302 .016 .044 .115 .110 Double Row Series 827 Fig. 2 827-22-0XX-10-001101 Specify # of contacts Technical Specifications 04-72 .025 DIA. .072 DIA. DOUBLE ROW Series 827 Materials: Contact piston & Base: Machined copper alloy plated 20µ” gold over 100µ” nickel Spring: Beryllium copper plated 10µ” gold Insulator: High temp. thermoplastic rated UL94 V-0 Stroke .100 .042 DIA. .090 Mechanical: Spring force @ initial height (A): 25 grams Spring force @ mid stroke (B/2): 60 grams Spring force @ full stroke (B): 95 grams Durability: 1,000,000 cycles min. .110 .302 .016 .044 .115 .025 DIA. .072 DIA. Electrical: Voltage rating: 100Vrms/150Vdc Current rating: 2A (continous), 3A (peak) per contact Contact resistance: 20mΩ max. Insulation resistance: 10,000MΩ min. Dielectric strength: 700Vrms min. Capacitance: 1pF max. w w w. m i l l - m a x . c o m 120.1 516-922-6000 SPRING LOADED CONNECTORS Surface Mount with Alignment pins Single and Double Row Strips • Modular contacts for use on .100” grid, available in ten heights from .255” to .430”, supplied in single and double row contact strips. • Precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. • Pistons have a .0275 mid stroke & .055 max stroke. • Low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. • High temperature thermoplastic insulators are suitable for surface mount processes. • 812 & 814 series contact strips are designed for manual placement into Ø .023±.003” plated-thruholes in the circuit board prior to intrusive reflow soldering. Series 812...01X101 814...01X101 Single Row Series 812...01X101 Ordering Information Single Row Series 812...01X101 812-22-0XX-30-01X-101 Specify # of contacts Specify contact style 0-9 03-64 MM #0907-X Spring Loaded Connector Stroke Double Row Series 814...01X101 814-22-XXX-30-01X-101 .198 .042 DIA. .059 DIA. .055 A .016 .072 DIA. .017 DIA. .110 Specify # of contacts .069 Specify contact style 0-9 006-100 CONTACT STYLE 5 6 7 8 9 INITIAL HEIGHT .100 (TYP) MM #0908-X Alignment pins (2x) Double Row Series 814...01X101 CONTACT STYLE 0 1 2 3 4 INITIAL HEIGHT A .255 .275 .295 .315 .335 A .350 .370 .390 .410 .430 Technical Specifications Materials: Contact piston & Base: Machined copper alloy plated 20µ” gold over 100µ” nickel Spring: Beryllium copper plated 10µ” gold Insulator: High temp. thermoplastic rated UL94 V-0 Mechanical: Spring force @ initial height (A): 25 grams Spring force @ mid stroke (B/2): 60 grams Spring force @ full stroke (B): 95 grams Durability: 1,000,000 cycles min. Electrical: Voltage rating: 100Vrms/150Vdc Current rating: 2A (continous), 3A (peak) per contact Contact resistance: 20mΩ max. Insulation resistance: 10,000MΩ min. Dielectric strength: 700Vrms min. Capacitance: 1pF max. MM #0907-X Spring Loaded Connector .042 DIA. .059 DIA. .055 Stroke .016 .072 DIA. .017 DIA. .198 .110 A .069 .100 (TYP) MM #0908-X Alignment pins (4x) w w w. m i l l - m a x . c o m 120.2 516-922-6000 SPRING LOADED CONNECTORS Thru Hole Mount Single and Double Row Strips • Modular contacts for use on .100” grid, available in ten heights from .255” to .430”, supplied in single and double row contact strips. • Precision machined piston / base and gold plated components assure a 1,000,000 min. cycle life. • Pistons have a .0275 mid stroke & .055 max stroke. • Low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak. • High temperature thermoplastic insulators are suitable for surface mount processes. • 816 & 818 series contact strips are designed for manual placement into Ø .023±.003” plated-thruholes in the circuit board prior to intrusive reflow soldering. Series 816...00X101 818...00X101 Single Row Series 816...00X101 Ordering Information Single Row Series 816...00X101 816-22-0XX-10-00X-101 Specify # of contacts Specify contact style 0-9 02-64 Stroke Double Row Series 818...00X101 818-22-0XX-10-00X-101 .198 .042 DIA. .059 DIA. .016 .072 DIA. .017 DIA. .055 A .110 Specify # of contacts CONTACT STYLE 0 1 2 3 4 INITIAL HEIGHT Specify contact style 0-9 04-72 CONTACT STYLE 5 6 7 8 9 INITIAL HEIGHT .069 A .255 .275 .295 .315 .335 A .350 .370 .390 .410 .430 .100 (TYP) Double Row Series 818...00X101 Technical Specifications Materials: Contact piston & Base: Machined copper alloy plated 20µ” gold over 100µ” nickel Spring: Beryllium copper plated 10µ” gold Insulator: High temp. thermoplastic rated UL94 V-0 Mechanical: Spring force @ initial height (A): 25 grams Spring force @ mid stroke (B/2): 60 grams Spring force @ full stroke (B): 95 grams Durability: 1,000,000 cycles min. Electrical: Voltage rating: 100Vrms/150Vdc Current rating: 2A (continous), 3A (peak) per contact Contact resistance: 20mΩ max. Insulation resistance: 10,000MΩ min. Dielectric strength: 700Vrms min. Capacitance: 1pF max. .042 DIA. .059 DIA. .016 .072 DIA. .017 DIA. .055 Stroke .110 .198 A .069 .100 (TYP) w w w. m i l l - m a x . c o m 120.3 516-922-6000 PR E CI SPRING LOADED CONNECTORS Discrete Spring Loaded Contacts M ON S I CHI A PINS NE D 0900-0 0900-1⇒4 Basic Part Number Length A 0905 0900-1 0900-2 0900-3 0900-4 .177 .197 .217 .236 0900-0-00-00-00-00-11-0 Short stroke, Surface mount Lowest profile 0900-X-00-00-00-00-11-0 Standard stroke, Surface mount Low profile 0905-0-00-00-00-00-11-0 Standard stroke, Surface mount Highest Profile 0907-X Basic Part Number Length A 0901 0907-0 0907-1 0907-2 0907-3 0907-4 0907-5 0907-6 0907-7 0907-8 0907-9 .255 .275 .295 .315 .335 .350 .370 .390 .410 .430 0914 MID STROKE MAX STROKE 0907-X-15-20-75-14-11-0 Standard stroke, Surface mount High profile 0901-0-00-00-00-00-11-0 0914-0-15-20-77-14-11-0 Standard stroke Long stroke. Solder mount in .027 min. mounting hole Solder mount in .027 min. mounting hole 0922 MID STROKE MAX STROKE 0906-0 0906-1⇒4 Basic Part Number Length A 0906-1 0906-2 0906-3 0906-4 .177 .197 .217 .236 0922-0-15-20-75-14-11-0 0906-0-15-20-76-14-11-0 0906-X-15-20-75-14-11-0 Standard stroke Solder mount in .018 min. mounting hole Standard stroke Short stroke Solder mount in .027 min. mounting hole Solder mount in .018 min. mounting hole SPECIFICATIONS SLEEVE & PLUNGER MATERIAL: Copper Alloy SPRING MATERIAL: Beryllium Copper CURRENT RATING: 2A continuous, 3A peak CONTACT RESISTANCE: 20mΩ max. DURABILITY: 1,000,000 cycles min. DIMENSION IN INCHES TOLERANCES ON: LENGTHS: ±.005 DIAMETERS: ±.002 ANGLES: ± 2° ORDER CODE: XXXX - X - 15 - 20 - 7X - 14 - 11 - 0 BASIC PART # SLEEVE & PLUNGER FINISH: 20 20μ" GOLD OVER NICKEL SPRING FINISH: 14 10μ" GOLD OVER NICKEL SPRING 75 Standard Stroke (.055): 25 grams@min stroke 76 Short Stroke (.039): 60 grams@mid stroke 77 Long Stroke (.090): 95 grams@max stroke }{ w w w. m i l l - m a x . c o m 121 516-922-6000 PR E CI SPRING LOADED CONNECTORS Discrete Spring Loaded Contacts M ON S I CHI A PINS NE D 0980 0925 0930 0932 0980-0-15-20-75-14-11-0 Double action, *.055 Combined Stroke Mount between parallel circuit boards 0925-0-15-20-73-14-26-0 Standard Stroke Surface Mount 0930-0-15-20-75-14-11-0 0932-0-15-20-77-14-11-0 Long Stroke Standard Stroke Solder Mount in .018 min. mounting hole Solder Mount in .027 min. mounting hole 0934 0923 0927 0928 0934-0-15-20-74-14-26-0 Standard Stroke Surface Mount 0923-0-15-20-78-14-11-0 Short Stroke Surface Mount 0927-0-15-20-75-14-11-0 Standard Stroke Surface Mount 0928-0-15-20-77-14-11-0 Long Stroke Surface Mount 0929 0936 0908-X .0275 MID STROKE Basic Part Number MAX STROKE Length A .042 DIA. .055 .059 DIA. .198 A .016 .028 .064 DIA. .072 DIA. .017 DIA. .069 0908-0 0908-1 0908-2 0908-3 0908-4 0908-5 0908-6 0908-7 0908-8 0908-9 .255 .275 .295 .315 .335 .350 .370 .390 .410 .430 0929-0-15-20-75-14-11-0 Standard Stroke Solder Mount in .027 min. mounting Hole 0936-0-15-20-75-14-11-0 Standard Stroke Surface Mount 0908-X-15-20-75-14-11-0 Standard Stroke Solder mount in .018 min. mounting hole SPECIFICATIONS SLEEVE & PLUNGER MATERIAL: Copper Alloy SPRING MATERIAL: Beryllium Copper CURRENT RATING: 2A continuous, 3A peak CONTACT RESISTANCE: 20mΩ max. DURABILITY: 1,000,000 cycles min. DIMENSION IN INCHES TOLERANCES ON: LENGTHS: ±.005 DIAMETERS: ±.002 ANGLES: ± 2° ORDER CODE: XXXX - X - 15 - 20 - 7X - 14 - XX - 0 BASIC PART # SLEEVE & PLUNGER FINISH: 20 20μ" GOLD OVER NICKEL 71 Standard Stroke 75 Standard Stroke 73/74 Standard Stroke 77 Long Stroke 78 Short Stroke SPRING FINISH: 14 10μ" GOLD OVER NICKEL SPRING (.055): (.055): (.055): (.090): (.039): }{ xx grams@min stroke 25 grams@min stroke 60 grams@min stroke 95 grams@min stroke xx grams@min stroke w w w. m i l l - m a x . c o m 121.1 516-922-6000 PR E CI SPRING LOADED CONNECTORS Discrete Spring Loaded Contacts M ON S I CHI A PINS NE D 0950 .0275 MID STROKE .019 DIA. .055 MAX STROKE .037 DIA. .186 .042 DIA. .028 .351 .043 DIA. .016 DIA. .025 .103 0950-0-15-20-71-14-11-0 Standard Stroke Solder Mount in .018 min. mounting hole SPECIFICATIONS SLEEVE & PLUNGER MATERIAL: Copper Alloy SPRING MATERIAL: Beryllium Copper CURRENT RATING: 2A continuous, 3A peak CONTACT RESISTANCE: 20mΩ max. DURABILITY: 1,000,000 cycles min. DIMENSION IN INCHES TOLERANCES ON: LENGTHS: ±.005 DIAMETERS: ±.002 ANGLES: ± 2° ORDER CODE: XXXX - X - 15 - 20 - 7X - 14 - XX - 0 BASIC PART # SLEEVE & PLUNGER FINISH: 20 20μ" GOLD OVER NICKEL 71 Standard Stroke 75 Standard Stroke 73/74 Standard Stroke 77 Long Stroke 78 Short Stroke SPRING FINISH: 14 10μ" GOLD OVER NICKEL SPRING (.055): (.055): (.055): (.090): (.039): }{ xx grams@min stroke 25 grams@min stroke 60 grams@min stroke 95 grams@min stroke xx grams@min stroke w w w. m i l l - m a x . c o m 121.2 516-922-6000